# US 8,541,892 B2 · Bonding connection between a bonding wire and a power semiconductor chip

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- Number: US 8,541,892 B2
- Document ID: US8541892B2
- Status: Granted
- Kind: B2
- Application number: 12/888,781
- Filed: 2010-09-23
- Published: 2011-05-26
- Granted: 2013-09-24
- Earliest claimed: 2010-09-23
- Assignees: Infineon Technologies AG
- Applicants: Dirk Siepe; Thomas Gutt; Roman Roth
- Inventors: Dirk Siepe; Thomas Gutt; Roman Roth
- Web page: https://patentgrep.com/patent/US8541892B2

## CPC

- H10W 72/075: {of bond wires}
- H10W 72/07555: {changes in materials}
- H10W 72/5363: {the connected ends being wedge-shaped}
- H10W 72/551: {Materials of bond wires}
- H10W 72/5524: {comprising aluminium [Al]}
- H10W 72/59: Bond pads specially adapted therefor
- H10W 72/923: {Bond pads having multiple stacked layers}
- H10W 72/934: {Cross-sectional shape, i.e. in side view}
- H10W 72/952: {comprising metals or metalloids, e.g. PbSn, Ag or Cu}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

A bonding connection between a bonding wire and a power semiconductor chip is disclosed. The power semiconductor chip has a semiconductor body arranged in which is an active cell region with a multiplicity of cells arranged one following the other in a lateral direction and connected electrically in parallel. The semiconductor body has a surface portion arranged above the active cell region in a vertical direction perpendicular to the lateral direction. Applied to the surface portion is a metallization layer onto which a bonding wire is bonded. The bonding wire comprises an alloy containing at least 99% by weight aluminum and at least one further alloying constituent. The aluminum has a grain structure with a mean grain size which is less than 2 μm.

## Claims

### Claim 1

A power semiconductor arrangement comprising a bonding connection between a bonding wire and a power semiconductor chip, the power semiconductor chip including a semiconductor body arranged in which is an active cell region with a multiplicity of cells arranged one following the other in a lateral direction and connected electrically in parallel, wherein:
the semiconductor body has a surface portion arranged above the active cell region in a vertical direction perpendicular to the lateral direction;
applied to the surface portion is a metallization layer onto which a bonding wire is bonded;
the bonding wire comprises an alloy containing at least 99% by weight aluminum and at least one further alloying constituent; and
the aluminum has a grain structure with a mean grain size less than 2 μm.

### Claim 2 (depends on 1)

The power semiconductor arrangement as claimed in claim 1, wherein the metallization layer has a first sub-layer and a second sub-layer arranged between the first sub-layer and the active cell region on the surface portion.

### Claim 3 (depends on 2)

The power semiconductor arrangement as claimed in claim 2, wherein the first sub-layer directly contacts the second sub-layer.

### Claim 4 (depends on 2)

The power semiconductor arrangement as claimed in claim 2, wherein the first sub-layer has a hardness greater than a hardness of the bonding wire.

### Claim 5 (depends on 4)

The power semiconductor arrangement as claimed in claim 4, wherein the first sub-layer comprises at least one of the following materials, or an alloy with one or more of the following materials: Ni, NiB, NiP, CoWB, NiWP, NiWB, NiMoP, NiMoB, NiCoP, NiCoB, NiPd, Cu and a Cu alloy.

### Claim 6 (depends on 2)

The power semiconductor arrangement as claimed in claim 2, wherein the second sub-layer comprises aluminum having 0.2% by weight to 5.0% by weight silicon precipitates.

### Claim 7 (depends on 2)

The power semiconductor arrangement as claimed in claim 2, wherein the first sub-layer comprises Al, AlCu, AlTi or an alloy with at least one of Al, AlCu, and AlTi and is free from silicon precipitates.

### Claim 8 (depends on 2)

The power semiconductor arrangement as claimed in claim 2, wherein the second sub-layer is formed as a barrier layer.

### Claim 9 (depends on 8)

The power semiconductor arrangement as claimed in claim 8, wherein a thickness of the second sub-layer is such that an activation energy associated with a diffusion of particles of the first sub-layer through the second sub-layer is at least 0.9 eV.

### Claim 10 (depends on 9)

The power semiconductor arrangement as claimed in claim 9, wherein the thickness of the second sub-layer is such that an activation energy associated with a diffusion of copper and/or aluminum through the second sub-layer is at least 0.9 eV.

### Claim 11 (depends on 8)

The power semiconductor arrangement as claimed in claim 8, wherein the second sub-layer comprises one of the following materials or of an alloy with one of the following materials: TiN, Ta, TaN, TiW and W.

### Claim 12 (depends on 11)

The power semiconductor arrangement as claimed in claim 11, wherein the bonding wire is formed from one of the following materials: AlMg, AlSl, AlTi, AlCu, AlSiCu and AlMgPd.

### Claim 13 (depends on 1)

The power semiconductor arrangement as claimed in claim 1, wherein the at least one further alloying constituent comprises one or more of the following substances: Mg, Si, Ti, Cu, Si and Pd.

### Claim 14 (depends on 1)

The power semiconductor arrangement as claimed in claim 1, wherein the bonding wire directly contacts the first sub-layer.

### Claim 15 (depends on 1)

The power semiconductor arrangement as claimed in claim 1, wherein the metallization layer comprises a third sub-layer arranged between the bonding wire and the first sub-layer in the vertical direction.

### Claim 16 (depends on 15)

The power semiconductor arrangement as claimed in claim 15, wherein the bonding wire directly contacts the third sub-layer.

### Claim 17 (depends on 1)

The power semiconductor arrangement as claimed in claim 1, wherein the bonding wire has a diameter of more than 100 μm.

### Claim 18 (depends on 17)

The power semiconductor arrangement as claimed in claim 17, wherein the bonding wire has a diameter of greater than or equal to 300 μm.

### Claim 19 (depends on 1)

The power semiconductor arrangement as claimed in claim 1, wherein the bonding wire is unsealed.

### Claim 20 (depends on 1)

The power semiconductor arrangement as claimed in claim 1, wherein the power semiconductor chip is a MOSFET or an IGBT, and in which the cells are cells of a MOSFET or of an IGBT.
