# US 8,541,772 B2 · Nitride semiconductor stacked structure and method for manufacturing same and nitride semiconductor device

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- Number: US 8,541,772 B2
- Document ID: US8541772B2
- Status: Granted
- Kind: B2
- Application number: 13/223,853
- Filed: 2011-09-01
- Published: 2012-08-23
- Granted: 2013-09-24
- Earliest claimed: 2011-02-18
- Assignees: Kabushiki Kaisha Toshiba
- Applicants: Hideto Sugawara
- Inventors: Hideto Sugawara
- Web page: https://patentgrep.com/patent/US8541772B2

## CPC

- H10H 20/819: characterised by their shape, e.g. curved or truncated substrates
- H10H 20/01335: {the light-emitting regions comprising nitride materials}
- H10P 14/24: using chemical vapour deposition [CVD]
- H10P 14/271: {characterised by the preparation of substrate for selective deposition}
- H10P 14/2901: {Materials}
- H10P 14/3216: {Nitrides}
- H10P 14/3251: {consisting of three or more layers}
- H10P 14/3416: {Nitrides}
- H10P 14/3444: {P-type}
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10

## Abstract

According to one embodiment, a nitride semiconductor stacked structure having a first surface includes a substrate, a first buffer layer, a first crystal layer, a second buffer layer and a second crystal layer. A step portion is provided in the substrate and includes an upper surface, a lower surface, and a side surface between the upper surface and the lower surface. The first buffer layer includes InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦1) and covers the lower surface and the side surface. The first crystal layer is provided on the first buffer layer, includes InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦0.05), and has an upper surface provided above the upper surface of the substrate. The second buffer layer includes InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦1) and continuously covers the upper surface of the first crystal layer and the upper surface of the substrate. The second crystal layer covers the second buffer layer, includes InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦0.05), and has the first surface.

## Claims

### Claim 1

A nitride semiconductor stacked structure having a first surface on which a semiconductor including InxAlyGa1-x-yN (0≦x≦1, 0≦y≦1, x+y≦1) can be stacked, the structure comprising:
a substrate having a step portion, the step portion including an upper surface, a lower surface, and a side surface between the upper surface and the lower surface;
a first buffer layer including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦1) and covering the lower surface and the side surface;
a first crystal layer provided on the first buffer layer, including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦0.05), and having an upper surface provided above the upper surface of the substrate;
a second buffer layer including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦1) and continuously covering the upper surface of the first crystal layer and the upper surface of the substrate; and
a second crystal layer covering the second buffer layer, including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦0.05), and having the first surface.

### Claim 2 (depends on 1)

The structure according to claim 1, wherein a height of the step portion of the substrate is smaller than sum of a thickness of the first buffer layer and a thickness of the first crystal layer, and larger than a height difference between the upper surface of the first crystal layer and the upper surface of the substrate.

### Claim 3 (depends on 1)

The structure according to claim 1, wherein the substrate is made of a hexagonal material, and the upper surface and the lower surface of the substrate are c-planes.

### Claim 4 (depends on 1)

The structure according to claim 1, wherein
the upper surface of the substrate is an upper surface of protrusions provided periodically in a direction parallel to the first surface, and the side surface of the step portion is a side surface of the protrusions.

### Claim 5 (depends on 4)

The structure according to claim 4, wherein the protrusions are shaped like islands or stripes.

### Claim 6

A nitride semiconductor stacked structure having a first surface on which a semiconductor including InxAlyGa1-x-yN (0≦x≦1, 0≦y≦1, x+y≦1) can be stacked, the structure comprising:
a substrate having a step portion, the step portion including an upper surface, a lower surface, and a side surface between the upper surface and the lower surface;
a first buffer layer including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦1) and covering the lower surface and the side surface;
a first crystal layer provided on the first buffer layer, including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦0.05), and having an upper surface provided above the upper surface of the substrate;
a selective growth mask layer provided on the upper surface of the substrate;
a second buffer layer including AlwGa1-wN (0.6≦w≦1) and continuously covering the upper surface of the first crystal layer and an upper surface of the selective growth mask layer; and
a second crystal layer covering the second buffer layer, including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦0.05), and having the first surface.

### Claim 7 (depends on 6)

The structure according to claim 6, wherein a height of the step portion of the substrate is smaller than sum of a thickness of the first buffer layer and a thickness of the first crystal layer, and larger than a height difference between the upper surface of the first crystal layer and the upper surface of the substrate.

### Claim 8 (depends on 6)

The structure according to claim 6, wherein the substrate is made of a hexagonal material, and the upper surface and the lower surface of the substrate are c-planes.

### Claim 9 (depends on 6)

The structure according to claim 6, wherein
the upper surface of the substrate is an upper surface of protrusions provided periodically in a direction parallel to the first surface, and
the side surface of the step portion is a side surface of the protrusions.

### Claim 10 (depends on 9)

The structure according to claim 9, wherein the protrusions are shaped like islands or stripes.

### Claim 11 (depends on 6)

The structure according to claim 6, wherein the selective growth mask layer includes an insulating film or a metal film.

### Claim 12

A nitride semiconductor device comprising:
a nitride semiconductor stacked structure including:
a substrate having a step portion, the step portion including an upper surface, a lower surface, and a side surface between the upper surface and the lower surface;
a first buffer layer including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦1) and covering the lower surface and the side surface;
a first crystal layer provided on the first buffer layer, including InsAltGa1-s-tN (0≦s≦0.05, 1≦t≦0.05), and having an upper surface provided above the upper surface of the substrate;
a second buffer layer including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦1) and continuously covering the upper surface of the first crystal layer and the upper surface of the substrate; and
a second crystal layer covering the second buffer layer and including InsAltGa1-s-tN (0≦s≦0.05, 0≦t≦0.05); and
a semiconductor stacked on the second crystal layer and including InxAlyGa1-x-yN (0≦x≦1, 0≦y≦1, x+y≦1).

### Claim 13 (depends on 12)

The device according to claim 12, wherein
the upper surface of the substrate is an upper surface of protrusions provided periodically in a direction parallel to the first surface and shaped like islands or stripes, and
the side surface of the step portion is a side surface of the protrusions.

### Claim 14 (depends on 13)

The device according to claim 13, wherein the semiconductor includes an active layer which can emit light.

### Claim 15 (depends on 13)

The device according to claim 13, wherein the substrate is made of a hexagonal material, and the upper surface and the lower surface of the substrate are c-planes.

### Claim 16 (depends on 15)

The device according to claim 15, wherein
the upper surface of the substrate is an upper surface of protrusions provided periodically in a direction parallel to the first surface and shaped like islands or stripes, and
the side surface of the step portion is a side surface of the protrusions.

### Claim 17 (depends on 16)

The device according to claim 16, wherein the semiconductor includes an active layer which can emit light.
