# US 8,541,626 B2 · Method for synthesis of ketones from plant oils

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- Number: US 8,541,626 B2
- Document ID: US8541626B2
- Status: Granted
- Kind: B2
- Application number: 13/356,731
- Filed: 2012-01-24
- Published: 2013-07-25
- Granted: 2013-09-24
- Earliest claimed: 2012-01-24
- Assignees: The United States of America as represented by the Secretary of Agriculture
- Applicants: Michael A. Jackson; Steven C. Cermak
- Inventors: Michael A. Jackson; Steven C. Cermak
- Web page: https://patentgrep.com/patent/US8541626B2

## CPC

- C07C 45/48: involving decarboxylation
- B01J 23/83: with rare earths or actinides
- B01J 35/615: {100-500 m2/g}
- B01J 35/633: {less than 0.5 ml/g}
- B01J 35/647: {2-50 nm}
- B01J 37/03: Precipitation; Co-precipitation
- C01F 17/34: Aluminates, e.g. YAlO3 or Y3-xGdxAl5O12
- C01G 49/009: {Compounds containing iron, with or without oxygen or hydrogen, and containing two or more other elements}
- C07C 29/095: {of esters of organic acids}
- C01P 2004/62: Submicrometer sized, i.e. from 0.1-1 micrometer
- C01P 2004/64: Nanometer sized, i.e. from 1-100 nanometer
- C01P 2006/12: Surface area
- C01P 2006/14: Pore volume
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- C01F: COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS (metal hydrides {monoborane, diborane or addition complexes thereof} C01B6/00; salts of oxyacids of halogens C01B11/00; peroxides, salts of peroxyacids C01B15/00; sulfides or polysulfides of magnesium, calcium, strontium, or barium C01B17/42; thiosulfates, dithionites, polythionates C01B17/64; compounds containing selenium or tellurium C01B19/00; binary compounds of nitrogen with metals C01B21/06; azides C01B21/08; {compounds other than ammonia or cyanogen containing nitrogen and non-metals and optionally metals C01B21/082; amides or imides of silicon C01B21/087}; metal {imides or} amides C01B21/092, {C01B21/0923}; nitrites C01B21/50; {compounds of noble gases C01B23/0005}; phosphides C01B25/08; salts of oxyacids of phosphorus C01B25/16; carbides C01B32/90; compounds containing silicon C01B33/00; compounds containing boron C01B35/00; compounds having molecular sieve properties but not having base-exchange properties C01B37/00; compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites, C01B39/00; cyanides C01C3/08; salts of cyanic acid C01C3/14; salts of cyanamide C01C3/16; thiocyanates C01C3/20; {double sulfates of magnesium with sodium or potassium C01D5/12; with other alkali metals C01D15/00, C01D17/00})
- C01G: COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F (metal hydrides {monoborane, diborane or addition complexes thereof} C01B6/00; salts of oxyacids of halogens C01B11/00; peroxides, salts or peroxyacids C01B15/00; thiosulfates, dithionites, polythionates C01B17/64; compounds containing selenium, or tellurium C01B19/00; binary compounds of nitrogen with metals C01B21/06; azides C01B21/08; {compounds containing nitrogen, other non-metals and metal C01B21/082}; metal amides C01B21/092; nitrites C01B21/50; {compounds of noble gases C01B23/0005}; phosphides C01B25/08; salts of oxyacids of phosphorus C01B25/16; carbides C01B32/90; compounds containing silicon C01B33/00; compounds containing boron C01B35/00; compounds having molecular sieve properties but not having base-exchange properties C01B37/00; compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites, C01B39/00; cyanides C01C3/08; salts of cyanamide C01C3/16; thiocyanates C01C3/20)
- C01P: INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS

## Abstract

Ketones may be produced in high yields from glycerides of short chain fatty acids by reaction with a carboxylic acid. The reaction is conducted in the presence of a catalyst and under conditions effective for ketonization of decanoate with the carboxylic acid to produce free ketones. Reaction of a glyceride comprising at least one ester of decanoic acid with a carboxylic acid selected from acetic acid and/or propionic acid produces 2-undecanone and/or 3-dodecanone, respectively. Catalysts of the formula FemCenAlpOx, wherein m is between about 0.2 to about 0.6, n is about 0.2, p is between about 0.6 to about 0.2, and x is greater than 0, produce significantly higher yields of the ketones than other known metal oxides.

## Claims

### Claim 1

A method for production of ketones from glycerides comprising reacting a glyceride comprising at least one ester of decanoic acid with a carboxylic acid selected from the group consisting of acetic acid and propionic acid in the presence of a catalyst and under conditions effective for ketonization of decanoate with said carboxylic acid to produce a ketone comprising 2-undecanone or 3-dodecanone.

### Claim 2 (depends on 1)

The method of claim 1 wherein said glyceride comprises a monoglyceride, diglyceride, triglyceride or combinations thereof.

### Claim 3 (depends on 2)

The method of claim 2 wherein said glyceride comprises a triglyceride.

### Claim 4 (depends on 1)

The method of claim 1 wherein said glyceride comprises a plant oil.

### Claim 5 (depends on 4)

The method of claim 4 wherein said plant oil is selected from the group consisting of cuphea oil, palm oil and coconut oil.

### Claim 6 (depends on 1)

The method of claim 1 wherein said carboxylic acid is present in a molar excess relative to said glyceride.

### Claim 7 (depends on 6)

The method of claim 6 wherein said molar ratio of said carboxylic acid relative to said glyceride is greater than or equal to 15:1.

### Claim 8 (depends on 1)

The method of claim 1 wherein said catalyst comprises a metal oxide or metal carbonate.

### Claim 9 (depends on 1)

The method of claim 1 wherein said catalyst comprises FemCenAlpOx wherein m is between about 0.2 to about 0.6, n is about 0.2, p is between about 0.6 to about 0.2, and x is greater than 0.

### Claim 10 (depends on 9)

The method of claim 9 wherein said catalyst comprises Fe0.5Ce0.2Al0.3Ox.

### Claim 11 (depends on 1)

The method of claim 1 further comprising recovering said ketone.

### Claim 12 (depends on 11)

The method of claim 11 wherein said reacting further produces glycerol and CO2 and said recovery comprises separating said ketone from said glycerol.

### Claim 13 (depends on 12)

The method of claim 12 wherein said separating comprises distillation.

### Claim 14 (depends on 1)

The method of claim 1 wherein said conditions comprise a temperature greater than approximately 350° C. and substantially in the absence of oxygen.

### Claim 15 (depends on 1)

The method of claim 1 wherein said carboxylic acid comprises acetic acid and said ketone comprises 2-undecanone.

### Claim 16 (depends on 1)

The method of claim 1 wherein said carboxylic acid comprises propionic acid and said ketone comprises 3-dodecanone.

### Claim 17 (depends on 1)

The method of claim 1 wherein said reacting said glyceride with said carboxylic acid to produce said ketone is conducted in a single step.

### Claim 18 (depends on 17)

The method of claim 17 wherein said reacting does not comprise hydrolyzing the glyceride to free decanoic acid.

### Claim 19

A metal oxide comprising FemCenAlpOx wherein m is between about 0.2 to about 0.6, n is about 0.2, p is between about 0.6 to about 0.2, and x is greater than 0.

### Claim 20 (depends on 19)

The metal oxide of claim 19 comprising Fe0.5Ce0.2Al0.3Ox.
