# US 8,541,134 B2 · Electrode using three-dimensional network aluminum porous body, and nonaqueous electrolyte battery, capacitor and lithium-ion capacitor with nonaqueous electrolytic solution, each using the electrode

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- Number: US 8,541,134 B2
- Document ID: US8541134B2
- Status: Granted
- Kind: B2
- Application number: 13/569,300
- Filed: 2012-08-08
- Published: 2013-02-14
- Granted: 2013-09-24
- Earliest claimed: 2011-02-18
- Assignees: Sumitomo Electric Industries, Ltd.; Sumitomo Electric Toyama Co., Ltd.
- Applicants: Akihisa Hosoe; Kazuki Okuno; Hajime Ota; Koutarou Kimura; Kengo Goto; Hideaki Sakaida; Junichi Nishimura
- Inventors: Akihisa Hosoe; Kazuki Okuno; Hajime Ota; Koutarou Kimura; Kengo Goto; Hideaki Sakaida; Junichi Nishimura
- Web page: https://patentgrep.com/patent/US8541134B2

## CPC

- H01G 9/045: based on aluminium
- H01G 9/048: characterised by their structure (H01G11/22 takes precedence)
- H01G 11/06: with one of the electrodes allowing ions to be reversibly doped thereinto, e.g. lithium ion capacitors [LIC]
- H01G 11/28: arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives
- H01G 11/70: characterised by their structure
- H01M 4/04: Processes of manufacture in general
- H01M 4/043: {involving compressing or compaction}
- H01M 4/13: Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M 4/661: {Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence)}
- H01M 4/80: Porous plates, e.g. sintered carriers
- H01M 10/052: Li-accumulators
- Y02E 60/10: Energy storage using batteries
- Y02E 60/13: Energy storage using capacitors
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- H01G: CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE (selection of specified materials as dielectric H01B3/00; capacitors having potential barriers H10D1/62, H10K10/10)
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

In an electrode according to the present invention including a three-dimensional network aluminum porous body as a base material, the electrode is a sheet-shaped electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the longitudinal direction and thickness direction of the electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the width direction and thickness direction of the electrode. The electrode is preferably obtained by subjecting the three-dimensional network aluminum porous body to at least a current collecting lead welding step, an active material filling step and a compressing step.

## Claims

### Claim 1

An electrode comprising a three-dimensional network aluminum porous body as a base material, wherein
the electrode is a sheet-shaped electrode, and
the three-dimensional network aluminum porous body has an elliptic shaped cell, and
wherein when a cross section in the thickness direction of the electrode is divided into three regions of a region 1, a region 2 and a region 3 in this order,
a ratio of the average of the number of cross sections of an aluminum skeleton in the region 1 and the region 3 to the number of cross sections of an aluminum skeleton in the region 2 is larger than 1.2.

### Claim 2 (depends on 1)

The electrode according to claim 1, wherein
the three-dimensional network aluminum porous body has an elliptic shaped cell having a minor axis in a thickness direction of the electrode in a cross section parallel to a longitudinal direction and the thickness direction of the electrode, and
the three-dimensional network aluminum porous body has an elliptic shaped cell having a minor axis in the thickness direction of the electrode in a cross section parallel to a width direction and the thickness direction of the electrode.

### Claim 3 (depends on 1)

The electrode according to claim 1, which is obtained by subjecting the three-dimensional network aluminum porous body to at least a current collecting lead welding step, an active material filling step and a compressing step.

### Claim 4 (depends on 1)

The electrode according to claim 1, wherein the outermost surface of the three-dimensional network aluminum porous body is covered with an active material, and the three-dimensional network aluminum porous body is not exposed from the active material.

### Claim 5 (depends on 1)

The electrode according to claim 1, wherein the active material is not present in a portion from the outermost surface to a depth of 0.02 mm of the three-dimensional network aluminum porous body.

### Claim 6 (depends on 1)

The electrode according to claim 1, wherein
the three-dimensional network aluminum porous body has an elliptic shaped cell having a minor axis in a width direction of the electrode in a cross section parallel to a thickness direction of the electrode.

### Claim 7 (depends on 1)

A nonaqueous electrolyte battery, comprising using the electrode according to claim 1.

### Claim 8 (depends on 1)

A capacitor with a nonaqueous electrolytic solution, comprising using the electrode according to claim 1.

### Claim 9 (depends on 1)

A lithium-ion capacitor with a nonaqueous electrolytic solution, comprising using the electrode according to claim 1.
