# US 8,540,942 B2 · Continuous methods for treating liquids and manufacturing certain constituents (e.g., nanoparticles) in liquids, apparatuses and nanoparticles and nanoparticle/liquid solution(s) therefrom

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 8,540,942 B2
- Document ID: US8540942B2
- Status: Granted
- Kind: B2
- Application number: 12/686,815
- Filed: 2010-01-13
- Published: 2010-07-29
- Granted: 2013-09-24
- Earliest claimed: 2009-01-14
- Applicants: David Kyle Pierce; Mark G. Mortenson; David A. Bryce
- Inventors: David Kyle Pierce; Mark G. Mortenson; David A. Bryce
- Web page: https://patentgrep.com/patent/US8540942B2

## CPC

- B01J 19/088: {giving rise to electric discharges (for heating purposes H05B7/00; for the production of ozone C01B13/11, H01T19/00)}
- B22F 9/20: starting from solid metal compounds
- B82Y 30/00: Nanotechnology for materials or surface science, e.g. nanocomposites
- B82Y 40/00: Manufacture or treatment of nanostructures
- H01J 37/32: Gas-filled discharge tubes (heating by discharge H05B)
- B01J 2219/0004: Processes in series
- B01J 2219/0809: employing two or more electrodes
- B01J 2219/0813: employing four electrodes
- B01J 2219/082: Sliding electrodes
- B01J 2219/083: cylindrical
- B01J 2219/0841: Metal
- B01J 2219/0869: Feeding or evacuating the reactor
- B01J 2219/0871: Heating or cooling of the reactor
- B01J 2219/0877: Liquid
- B22F 2999/00: Aspects linked to processes or compositions used in powder metallurgy
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B22F: WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER (making alloys by powder metallurgy C22C); APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- H01J: ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS (spark-gaps H01T; electric arc lamps H05B31/00; particle accelerators H05H)

## Abstract

This invention relates generally to novel methods and novel devices for the continuous manufacture of nanoparticles, microparticles and nanoparticle/liquid solution(s). The nanoparticles (and/or micron-sized particles) comprise a variety of possible compositions, sizes and shapes. The particles (e.g., nanoparticles) are caused to be present (e.g., created and/or the liquid is predisposed to their presence (e.g., conditioned)) in a liquid (e.g., water) by, for example, preferably utilizing at least one adjustable plasma (e.g., created by at least one AC and/or DC power source), which plasma communicates with at least a portion of a surface of the liquid. At least one subsequent and/or substantially simultaneous adjustable electrochemical processing technique is also preferred. Multiple adjustable plasmas and/or adjustable electrochemical processing techniques are preferred. The continuous process causes at least one liquid to flow into, through and out of at least one trough member, such liquid being processed, conditioned and/or effected in said trough member(s). Results include constituents formed in the liquid including micron-sized particles and/or nanoparticles (e.g., metallic-based nanoparticles) of novel size, shape, composition, zeta potential and properties present in a liquid.

## Claims

### Claim 1

A device for substantially continuously forming at least one constituent in at least one flowing liquid comprising:
at least one trough member;
at least one plasma-forming electrode, said at least one plasma-forming electrode being located such that when said at least one flowing liquid is present in said at least one trough member thereby creating a flow direction, a space for a plasma is created between said at least one plasma-forming electrode and an upper surface of said at least one flowing liquid;
at least one set of metallic-based electrodes for conducting at least one electrochemical reaction located downstream in said flow direction from said at least one plasma-forming electrode;
at least one first power source connected to said at least one plasma-forming electrode; and
at least one second power source connected to said at least one set of metallic-based electrodes for conducting said at least one electrochemical reaction.

### Claim 2 (depends on 1)

The device of claim 1, further comprising:
at least one means for supplying liquid to said at least one trough member.

### Claim 3 (depends on 1)

The device of claim 1, wherein metallic-based nanoparticles are produced within said liquid from said at least one set of metallic-based electrodes.

### Claim 4 (depends on 1)

The device of claim 1, wherein said at least one first power source and said at least one second power source comprise a single power source.

### Claim 5

A device for continuously forming metallic-based nanoparticles within a flowing liquid comprising:
at least one trough member comprising at least one inlet portion and at least one outlet portion;
at least one plasma-forming electrode connected to at least one first power source, said at least one plasma-forming electrode being located such that when said at least one flowing liquid is present in said at least one trough member a space for a plasma is created between said at least one plasma-forming electrode and an upper surface of said at least one flowing liquid; and
at least one set of metallic-based electrodes connected to at least one second power source, wherein when said at least one flowing liquid is present in said at least one trough member, said at least one flowing liquid has a flow direction which causes said liquid to contact a plasma from one of said at least one plasma-forming electrodes prior to contacting one of said at least one set of metallic-based electrodes.

### Claim 6 (depends on 5)

The device of claim 5, wherein said liquid comprises water.

### Claim 7 (depends on 5)

The device of claim 5, wherein said at least one plasma-forming electrode comprises at least one material selected from the group consisting of platinum, titanium, zinc, silver, copper, gold, alloys and mixtures thereof.

### Claim 8 (depends on 5)

The device of claim 5, wherein said at least one set of metallic-based electrodes comprises at least one material selected from the group consisting of platinum, titanium, zinc, silver, copper, gold, alloys and mixtures thereof.

### Claim 9 (depends on 8)

The device of claim 8, wherein said at least one plasma-forming electrode and said at least one set of metallic-based electrodes comprise predominantly different metals.

### Claim 10 (depends on 8)

The device of claim 8, wherein said at least one plasma-forming electrode and said at least one set of metallic-based electrodes comprise substantially the same metals.

### Claim 11 (depends on 5)

The device of claim 5, wherein at least two plasma-forming electrodes are provided and at least two sets of metallic-based electrodes are provided.

### Claim 12 (depends on 5)

The device of claim 5, wherein said at least one plasma-forming electrode is located closer to said inlet portion than said at least one set of metallic-based electrodes.

### Claim 13 (depends on 5)

The device of claim 5, wherein at least two plasma-forming electrodes are located closer to said inlet portion relative to said at least two sets of metallic-based electrodes.

### Claim 14 (depends on 5)

The device of claim 5, wherein at least four metallic-based electrodes contact said flowing liquid after said flowing liquid contacts said at least two plasma-forming electrodes.

### Claim 15 (depends on 5)

The device of claim 5, wherein said at least one trough member comprises at least one of a “Y-shape” and a “Ψ-shape”.

### Claim 16

A device for continuously modifying at least one flowing liquid comprising:
at least one trough member comprising at least one inlet portion and at least one outlet portion;
at least one plasma-forming electrode located closer to said inlet portion than said outlet portion, said at least one plasma-forming electrode being located such that when said at least one flowing liquid is present in said at least one trough member a space is created between said at least one plasma-forming electrode and an upper surface of said at least one flowing liquid;
at least one set of metallic-based electrodes located closer to said outlet portion relative to said at least one plasma-forming electrode, wherein said flowing liquid contacts a plasma from said at least one plasma-forming electrode prior to contacting said at least one set of metallic-based electrodes.

### Claim 17 (depends on 16)

The device of claim 16, wherein said at least one trough member comprises at least one of a “Y-shape” and a “'Ψ-shape”.

### Claim 18 (depends on 16)

The device of claim 16, further comprising at least one atmosphere control device provided around said plasma from said at least one plasma-forming electrode.

### Claim 19 (depends on 16)

The device of claim 16, further comprising at least one control device for adjusting the location of at least one electrode relative to the liquid surface, wherein said at least one electrode is selected from the group consisting of said at least one plasma-forming electrode and said at least one set of metallic-based electrodes.

### Claim 20 (depends on 19)

The device of claim 19, wherein said at least one control device adjusts said height by maintaining a substantially constant voltage across said at least one member.

### Claim 21 (depends on 16)

The device of claim 16, wherein a first plasma-forming electrode is located upstream from a plurality of sets of metallic-based electrodes.

### Claim 22 (depends on 16)

The device of claim 16, wherein at least two plasma-forming electrodes are located upstream from a plurality of sets of metallic-based electrodes.

### Claim 23 (depends on 21)

The device of claim 21, wherein at least one atmosphere control device surrounds said plasma from said first plasma-forming electrode.

### Claim 24 (depends on 16)

The device of claim 16 wherein said at least one liquid comprises water, said at least one plasma-forming electrode comprises at least one material selected from the group consisting of platinum, titanium, zinc, silver, copper, gold and alloys and mixtures thereof, and said at least one set of metallic-based electrodes comprises at least one material selected from the group consisting of platinum, titanium, zinc, silver, copper, gold, alloys and mixtures thereof.

### Claim 25

A device for substantially continuously forming at least one constituent in flowing water comprising:
at least one trough member for containing said flowing water, said flowing water having a flow direction and an upper surface and said at least one trough member having an inlet portion and an outlet portion;
at least one plasma-forming area, said at least one plasma-forming area being located between at least one plasma-forming electrode located above said surface of the flowing water and said surface of the flowing water in said at least one trough member; and
at least one electrochemical reaction area in said at least one trough member, said at least one electrochemical reaction area being located downstream in said flow direction from said at least one plasma-forming area.

### Claim 26 (depends on 25)

The device of claim 25, wherein said at least one plasma-forming area comprises at least two plasma-forming electrodes.

### Claim 27 (depends on 26)

The device of claim 26, wherein said at least one electrochemical reaction area comprises at least one set of metallic-based electrodes.

### Claim 28 (depends on 25)

The device of claim 25, wherein at least one power source is connected to said at least one plasma-forming electrode.

### Claim 29 (depends on 27)

The device of claim 27, wherein, at least one power source is connected to said at least one set of metallic-based electrodes.
