Laser-welded article
AssigneeOrient Chemical Industries, Ltd.
InventorsTetsuji Kihara, Satoshi Yamamoto
Life of this patent
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Abstract
A method of manufacturing laser-welded article having an integral construction of piled workpieces, that are welded by heat generated from irradiation with laser and include thermoplastic resin, a laser-transmissible-absorptive molded workpiece including a thermoplastic resin and 0.001 to 0.3 weight % of colorant consisting of nigrosine which has an absorption coefficient: ε for a ray of 940 nm ranging form 4000 to 7000, that transmits laser partially and absorbs laser partially, and a laser-absorptive molded workpiece including a thermoplastic resin and 0.1 to 5 weight % of diverse colorant comprising nigrosine and/or carbon black, that absorbs the laser.
Claims9
A method for manufacturing a laser-welded article comprising:
- a step of molding a laser-transmissible-absorptive molded workpiece from a resin composition which includes
- a thermoplastic resin selected from the group consisting of polyamide resin, polycarbonate resin, polyphenylene sulfide resin, polyester resin, and polyolefin resin, and
- 0.01 to 0.2 weight % of nigrosine alone as colorant which includes aniline of 0.5 weight % concentration at maximum and has an absorption coefficient ε for a ray of 940 nm ranging from 4000 to 7000 (ml/g cm), that partially transmits and partially absorbs laser of wavelength between 800 and 1100 nm;
- a step of molding a laser-absorptive molded workpiece from a resin composition which includes
- a thermoplastic resin selected from the group consisting of polyamide resin, polycarbonate resin, polyphenylene sulfide resin, polyester resin, and polyolefin resin, and
- 0.1 to 2 weight % of diverse colorant comprising carbon black, or carbon black and nigrosine which includes aniline of 0.5 weight % concentration at maximum and has an absorption coefficient ε for a ray of 940 nm ranging from 4000 to 7000 (ml/g cm), that absorbs laser of wavelength between 800 and 1100 nm;
- a step of piling the laser-transmissible-absorptive molded workpiece onto the laser-absorptive molded workpiece;
- and
- a step of irradiating laser to the laser-transmissible-absorptive molded workpiece at the wavelength between 800 nm and 1100 nm to form an integral construction of piled workpieces, wherein
- the partially absorbed laser is absorbed into the laser-transmissible-absorptive molded workpiece and causes heat therein,
- the partially transmitted laser is transmitted through the laser-transmissible-absorptive molded workpiece and is absorbed into the laser-absorptive molded workpiece and causes heat therein, and
- both the laser-transmissible-absorptive molded workpiece and the laser-absorptive molded workpiece are respectively melted by both of the heats generated from irradiation of the laser, to be welded together,
- wherein
- the laser-transmissible-absorptive molded workpiece satisfies the following numerical expression (I)
- 0.19≦a1=ε1C1L1≦0.8 (I)
- in the numerical expression (I), a1 is absorbance thereof, ε1 (1/cm) is an absorption coefficient thereof, C1 (weight %) is concentration of the colorant therein, and L1 (cm) is thickness thereof,
- the laser-absorptive molded workpiece satisfies the following numerical expression (II)
- 1≦a2=ε2C2L2≦50 (II)
- in the numerical expression (II), a2 is absorbance thereof, ε2 (1/cm) is an absorption coefficient thereof, C2 (weight %) is concentration of the diverse colorant therein, and L2 (cm) is thickness thereof, and
- values of the absorbance a1 and a2 are determined and converted as 1 mm thickness of respective workpieces.
Dependencies are inferred from the claim text.