Method of producing nanoparticles, nanoparticles, and lithium battery comprising electrode comprising the nanoparticles
AssigneeSamsung Electronics Co., Ltd. and Sungkyunkwan University Foundation for Corporate Collaboration
InventorsJin-hwan Park, Tae-sung Kim, Kwang-su Kim
Life of this patent
Estimating the term…
Abstract
A method of preparing nanoparticles includes using low-temperature plasma and a pulsed second process gas. Nanoparticles having uniform sizes and nanoparticles having a core-shell structure may be formed. A lithium battery includes an electrode that includes the nanoparticles.
Claims16
A method of producing nanoparticles, the method comprising:
- providing an apparatus to produce nanoparticles, wherein the apparatus comprises:
- a reaction chamber comprising:
- a gas inlet,
- a nanoparticle housing device, and
- a division member that is grounded and divides the reaction chamber into a nanoparticle forming region and a nanoparticle housing region;
- a gas supply unit that supplies a first process gas, a second process gas and an atmospheric gas into the reaction chamber;
- a power source unit that generates plasma in the reaction chamber;
- and
- a flow control unit that evacuates the reaction chamber to form a vacuum state therein and that controls a flow of gas;
- evacuating the reaction chamber to form a vacuum state therein;
- supplying the first process gas and the atmospheric gas into the reaction chamber that is in the vacuum state;
- fixing the pressure of the reaction chamber so that the supplied first process gas and atmospheric gas are continuously present in a steady state in the reaction chamber;
- forming nanoparticles by generating a plasma in the reaction chamber and supplying a second process gas in a pulsed manner;
- and
- collecting the formed nanoparticles in the nanoparticle housing region of the reaction chamber,
- wherein the pulsed manner has a time period in which the second process gas is not supplied.
Nanoparticles having an average size of about 5.85 nm to about 250 nm, wherein each nanoparticle comprises a core formed of Q2 and a shell represented by Formula 2 covering the core:
- Q2-Yb <Formula 2>
- where Q2 is selected from the group consisting of Si, Ti, B, Sb, Pb and Ge;
- Y is;
- and
- b is a real number in the range of about 0.01 to about 4.
A method of producing nanoparticles, the method comprising:
- evacuating a reaction chamber to form a vacuum state therein, wherein the reaction chamber includes a division member that is grounded and divides the reaction chamber into a nanoparticle forming region and a nanoparticle housing region that includes a nanoparticle housing device;
- supplying a first process gas and an atmospheric gas into the reaction chamber that is in the vacuum state;
- maintaining the pressure of the reaction chamber so that the supplied first process gas and atmospheric gas are continuously present in a steady state in the reaction chamber;
- generating a plasma in the reaction chamber while supplying a second process gas in a pulsed manner such that nanoparticles are formed in the nanoparticle forming region;
- and
- collecting the formed nanoparticles on the nanoparticle housing device in the nanoparticle housing region of the reaction chamber,
- wherein the pulsed manner has a time period in which the second process gas is not supplied.
A method of producing nanoparticles, the method comprising:
- providing an apparatus to produce nanoparticles, wherein the apparatus comprises:
- a reaction chamber comprising:
- a gas inlet,
- a nanoparticle housing device, and
- a division member that is grounded and divides the reaction chamber into a nanoparticle forming region and a nanoparticle housing region;
- a gas supply unit that supplies a first process gas, a second process gas and an atmospheric gas into the reaction chamber;
- a power source unit that generates plasma in the reaction chamber;
- and
- a flow control unit that evacuates the reaction chamber to form a vacuum state therein and that controls a flow of gas;
- evacuating the reaction chamber to form a vacuum state therein;
- supplying the first process gas and the atmospheric gas into the reaction chamber that is in the vacuum state;
- fixing the pressure of the reaction chamber so that the supplied first process gas and atmospheric gas are continuously present in a steady state in the reaction chamber;
- forming nanoparticles by generating a plasma in the reaction chamber and supplying a second process gas in a pulsed manner;
- and
- collecting the formed nanoparticles in the nanoparticle housing region of the reaction chamber, wherein:
- plasma is generated in the nanoparticle forming region of the reaction chamber in a continuous manner, and nanoparticles formed in the nanoparticle forming region are transferred to the nanoparticle housing region of the reaction chamber due to a force of the second process gas supplied in the pulsed manner, and
- the second process gas is supplied in the pulsed manner at a flow rate that is at least about 5 to 10 times the flow rate of the first process gas.
Dependencies are inferred from the claim text.