Method of controlling polymer architecture
AssigneeNOVA Chemicals (International) S.A.
InventorsYves Lacombe, Victoria Ker, Peter Phung Minh Hoang, Patrick Evans
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Abstract
Carbon dioxide is used to control the ratio of polymer components in a polyethylene composition made using a combination catalyst comprising a chromium catalyst, a single site catalyst and one or more activators.
Claims19
A process to co-polymerize ethylene and at least one co-monomer using a combination catalyst to provide a polymer composition comprising a first polymer component and a second polymer component wherein said process comprises:
- controlling the ratio of said first polymer component to said second polymer component by altering the amount of carbon dioxide present;
- wherein said combination catalyst comprises:
- a chromium catalyst,
- a group 4 single site catalyst,
- one or more catalyst activators,
- and one or more supports;
- wherein said chromium catalyst provides said first polymer component and said group 4 single site catalyst provides said second polymer component;
- and wherein said group 4 single site catalyst has the formula:
- Cp(PI)MX2
- where Cp is a cyclopentadienyl type ligand, PI is a phosphinimide ligand, M is Ti, Zr or Hf, and each X independently, is an activatable ligand.
A continuous process to copolymerize ethylene and at least one co-monomer using a dual catalyst to provide a polymer composition comprising a first polymer component and a second polymer component wherein said continuous process comprises:
- controlling the ratio of said first polymer component to said second polymer component by conducting said process in the presence of between 0 molar ppm and 500 molar ppm of carbon dioxide;
- wherein lowering the level of carbon dioxide in molar ppm from a first higher level to a second lower level, decreases said ratio of said first polymer component to said second polymer component, and raising the level of carbon dioxide in molar ppm from a first lower level to a second higher level, increases said ratio of said first polymer component to said second polymer component;
- provided that said dual catalyst comprises:
- a chromium catalyst,
- a group 4 single site catalyst,
- one or more catalyst activators,
- and a support;
- wherein said chromium catalyst provides said first polymer component and said group 4 single site catalyst provides said second polymer component;
- and wherein said group 4 single site catalyst has the formula:
- Cp(PI)MX2
- where Cp is a cyclopentadienyl type ligand, PI is a phosphinimide ligand, M is Ti, Zr or Hf, and each X independently, is an activatable ligand.
A process to polymerize ethylene and optionally a co-monomer with a combination catalyst, said process providing a polymer composition comprising a first polymer component and a second polymer component;
- wherein an activity modifier is contacted with said combination catalyst in an amount sufficient to change the ratio of said first polymer component to said second polymer component;
- wherein said combination catalyst comprises:
- a chromium catalyst,
- a group 4 single site catalyst,
- and one or more catalyst activators,
- further provided that said chromium catalyst is less sensitive to said activity modifier in terms of lost activity than said group 4 single site catalyst;
- and wherein said group 4 single site catalyst has the formula:
- Cp(PI)MX2
- where Cp is a cyclopentadienyl type ligand, PI is a phosphinimide ligand, M is Ti, Zr or Hf, and each X independently, is an activatable ligand.
A process to co-polymerize ethylene and at least one co-monomer using a combination catalyst to provide a polymer composition comprising a first polymer component and a second polymer component, wherein the process comprises:
- controlling the ratio of the first polymer component to the second polymer component by altering the amount of carbon dioxide present in a polymerization zone;
- wherein the combination catalyst comprises:
- a chromium catalyst, a group 4 single site catalyst, one or more catalyst activators, and one or more support;
- and
- wherein the chromium catalyst is less sensitive to carbon dioxide in terms of reduced activity than the group 4 single site catalyst and provides the first polymer component;
- and
- the group 4 single site catalyst is more sensitive to carbon dioxide in terms of reduced activity than the chromium catalyst and provides the second polymer component;
- and wherein said group 4 single site catalyst has the formula:
- Cp(PI)MX2
- where Cp is a cyclopentadienyl type ligand, PI is a phosphinimide ligand, M is Ti, Zr or Hf, and each X independently, is an activatable ligand.
Dependencies are inferred from the claim text.