Mortarless tile installation system and method for installing tiles
AssigneeCustom Building Products, Inc.
InventorsNorman C. Tracy, Charles R. Cornman, Zosimo D. Pamaran
Life of this patent
Estimating the term…
Abstract
The tile installation system provides a system for installing an architectural covering material to a substrate surface utilizing a plurality of release sheets where each release sheet has a top side surface and a bottom side surface. A plurality of discrete adhesive substrate portions are positioned on the top side surface of the release sheet, wherein the top side surface of the release sheet has a stronger bonding affinity with the plurality of adhesive substrate portions than the bottom side surface.
Claims20
A method of manufacturing an adhesive sheet having at least one of glue ridges, dots, beads, cylinders, and permanently adhering the adhesive sheet to a tile, the method comprising the steps of:
- thermoforming a release sheet such that it forms a mold having indentations for adhesive;
- distributing liquid adhesive in a single layer into and across the release liner to fill the thermoformed indentations in the thermoformed release liner;
- joining the single layer of adhesive on an adhesive side of the adhesive sheet to the tile;
- and
- molding the edges of the adhesive sheet around the tile with a thermoforming machine.
A method of molding a thermoplastic sheet, the method comprising the steps of:
- molding a thermoplastic sheet to provide indentations in a preferred shape to form a mold;
- coating the mold with a temporary pressure sensitive adhesive;
- depositing a permanent adhesive into the mold to leave a thin layer of the permanent adhesive on the top of the adhesive sheet;
- sticking the thin permanent adhesive layer to the tile back to adhere the adhesive sheet to the tile;
- applying the tile to a substrate;
- separating the thermoplastic mold from the adhesive at the temporary pressure sensitive adhesive layer;
- pressing the tile onto the substrate to permanently affix the tile.
An installation system for installing architectural covering material to a substrate surface, comprising:
- a release sheet and a plurality of discrete adhesive substrate portions positioned on the release sheet;
- wherein each discrete adhesive substrate portion comprises an adhesive material having a shell layer and an adhesive core layer, wherein the shell layer is rupturable to facilitate adhesion;
- wherein the core layer of the discrete adhesive contains a permanent adhesive and is applied via rupturing of the shell layer;
- and
- wherein the shell layer is a non-adhesive layer;
- wherein the release sheet has a top side surface and a bottom side surface, and wherein the top side surface has a stronger bonding affinity with the discrete adhesive substrate portions than the bottom side surface, wherein the bottom side surface is releasable from the discrete adhesive substrate when in contact therewith.
Dependencies are inferred from the claim text.