Manufacturing of hard masks for patterning magnetic media
AssigneeWD Media, LLC
InventorPaul Dorsey
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Abstract
Embodiments of the present invention relate to systems and methods for designing and manufacturing hard masks used in the creation of patterned magnetic media and, more particularly, patterned magnetic recording media used in hard disk drives (e.g., bit patterned media (BPM)). In some embodiments, the hard mask incorporates at least one layer of Ta (tantalum) and at least one layer of C (carbon) and is used during ion implantation of a pattern onto magnetic media. The hard mask can be fabricated with a high aspect ratio to achieve small feature sizes while maintaining its effectiveness as a mask, is robust enough to withstand the ion implantation process, and can be removed after the ion implantation process with minimal damage to the magnetic media.
Claims16
A method for manufacturing a magnetic recording medium, the method comprising:
- depositing a first carbon (C) layer over a magnetic layer of the magnetic recording medium;
- depositing a first tantalum (Ta) layer over the first carbon layer;
- depositing a second carbon (C) layer over the first tantalum layer;
- depositing a second tantalum (Ta) layer over the second carbon layer;
- depositing a photoresist layer over the second tantalum layer;
- patterning the photoresist layer to form a photoresist patterned layer;
- transferring the photoresist patterned layer into the second tantalum layer to form a tantalum patterned layer;
- transferring the tantalum patterned layer into the second carbon layer to form a carbon patterned layer;
- and
- performing an implantation process.
Dependencies are inferred from the claim text.