Replaceable connection for portable electronic devices
AssigneeFlextronics AP, LLC
InventorsKen Kan, Jeff Chen, Michael Chang
Life of this patent
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Abstract
Systems and methods electrically connect a first electronic device or electrical component, having a external electrical connector, to a circuit board of a second electronic device. A low-cost, user-installable connection system isolates mechanical stresses imposed on the external electrical connector to within the user-installable connection system, thereby preventing the mechanical stresses from reaching the circuit board in the second electronic device. If the connection becomes faulty, only the low-cost, user-installable connection system must be replaced.
Claims10
A user-replaceable electrical connection system comprising:
- a. a housing having a mounting point, a guide feature on each side of the housing and a tab feature for aiding in fitting the housing in a fixed position relative to an electronic device;
- b. a mounting element having a mounting aperture for receiving a fastener mechanically coupled to a the housing, wherein the housing is removably coupleable to an electronic device having a first circuit board, wherein the mounting element comprises a second circuit board and a flexible electrical circuit;
- c. an external electrical connector mechanically coupled to the mounting element, wherein the mechanical coupling between the external electrical connector and the mounting element is configured to fail when a predetermined minimum force is applied to the external electrical connector;
- d. an internal electrical connector fastening to the housing and electrically coupled to the external electrical connector via the flexible electrical circuit and the second circuit board, wherein the internal electrical connector is configured to be removably, electrically coupled to the first circuit board in the electronic device, and the failure of the mechanical coupling of the external connector to the mounting element isolates the predetermined minimum force from the internal connector;
- and
- wherein the predetermined failure mode comprises one of a failure of a mechanical coupling of the external electrical connector to the second circuit board and a mechanical failure of the mounting element,
- wherein the electrical coupling between the external electrical connector and the internal electrical connector is maintained via the flexible electrical circuit, and further wherein the external electrical connector is soldered to the mounting element.
A user-replaceable electrical connection system comprising:
- a. a housing having a mounting point, a guide feature on each side of the housing and a tab feature for aiding in fitting the housing in a fixed position relative to an electronic device;
- b. a mounting element having a mounting aperture for receiving a fastener mechanically coupled to a the housing, wherein the housing is removably coupleable to an electronic device having a first circuit board, wherein the mounting element comprises a second circuit board and a flexible electrical circuit;
- c. an external electrical connector mechanically coupled to the mounting element, wherein the mechanical coupling between the external electrical connector and the mounting element is configured to fail when a predetermined minimum force is applied to the external electrical connector;
- d. an internal electrical connector fastening to the housing and electrically coupled to the external electrical connector via the flexible electrical circuit and the second circuit board, wherein the internal electrical connector is configured to be removably, electrically coupled to the first circuit board in the electronic device, and the failure of the mechanical coupling of the external connector to the mounting element isolates the predetermined minimum force from the internal connector;
- and
- wherein the predetermined failure mode comprises one of a failure of a mechanical coupling of the external electrical connector to the second circuit board and a mechanical failure of the mounting element,
- wherein the electrical coupling between the external electrical connector and the internal electrical connector is maintained via the flexible electrical circuit, and further wherein the external electrical connector is rigidly mounted to the mounting element.
Dependencies are inferred from the claim text.