# US 8,465,813 B2 · Artificial lawn for artificial grass sports field

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- Number: US 8,465,813 B2
- Document ID: US8465813B2
- Status: Granted
- Kind: B2
- Application number: 12/311,987
- Filed: 2007-10-23
- Published: 2010-01-28
- Granted: 2013-06-18
- Earliest claimed: 2006-10-23
- Assignees: Ten Cate Thiolon B.V.
- Applicants: Geurt Bastiaan Slootweg; Frederik Jan Van Der Gaag; Marinus Hendrikus Olde Weghuis
- Inventors: Geurt Bastiaan Slootweg; Frederik Jan Van Der Gaag; Marinus Hendrikus Olde Weghuis
- Web page: https://patentgrep.com/patent/US8465813B2

## CPC

- D01D 5/247: Discontinuous hollow structure or microporous structure
- D01F 1/08: for forming hollow filaments
- E01C 13/08: Surfaces simulating grass {; Grass-grown sports grounds (grass-like surfaces for skiing E01C13/12)}
- Y02P 70/62: related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
- Y10T 428/23979: Particular backing structure or composition
- Y10T 428/23993: Composition of pile or adhesive
- D01D: MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01F: CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- E01C: CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR (forming roads or like surfaces by compacting or grading snow or ice E01H)
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

The invention relates to an artificial lawn, in particular for an artificial grass sports field comprising an artificial mat built up of a carrier to which artificial glass fibers are attached. The object of the invention is to provide a new type of artificial lawn, which in particular obviates the need to use an infill material, without this having an adverse effect on the playing characteristics of the sports field. According to the invention, the carrier is at least in part provided with at least one additional material component, which additional material component imposes a permanent volume increase on said part of the carrier under the influence of an external stimulus after being provided in the artificial mat. The use of an additional material component, which imposes a permanent volume increase on at least a part of the carrier, makes it possible to create an artificial lawn having an additional damping property, which has a positive effect on the playing characteristics of the sports field, such as the absorption of shocks, the restitution of energy and the vertical deformation and which furthermore reduces the number of player injuries.

## Claims

### Claim 1

An artificial lawn for an artificial grass sports field comprising a mat comprising a carrier to which a plurality of spaced-apart groups of upright artificial grass fibres are attached, said carrier comprising at least two layers, wherein a first layer of the carrier is at least in part comprised of at least one additional, expandable material component incorporated therein in the form of a yarn, which additional material component expands vertically upward and imposes a permanent volume increase between the spaced-apart groups of upright artificial grass fibres on said part of the carrier when an external stimulus is exerted thereon, said vertical upward volume increase providing a damping layer to the artificial lawn.

### Claim 2 (depends on 1)

The artificial lawn according to claim 1, wherein the additional material component is homogeneously distributed in the carrier.

### Claim 3 (depends on 1)

The artificial lawn according to claim 1, wherein the carrier further includes an intermediate layer positioned between the first layer and the second layer, and the additional expandable material component is further incorporated in the second layer of the carrier.

### Claim 4 (depends on 1)

The artificial lawn according to claim 1, wherein at least a first group of the artificial grass fibres is provided with at least one of said additional expandable material component.

### Claim 5 (depends on 4)

The artificial lawn according to claim 4, wherein the additional material component is homogeneously distributed in the artificial grass fibre.

### Claim 6 (depends on 1)

The artificial lawn according to claim 1, wherein the artificial grass fibre comprises an extruded fibre.

### Claim 7 (depends on 1)

The artificial lawn according to claim 1, wherein the artificial grass fibre comprises a crosslinked fibre.

### Claim 8 (depends on 1)

The artificial lawn according to claim 1, wherein the additional material component is a foam material.

### Claim 9 (depends on 8)

The artificial lawn according to claim 8, wherein the foam material comprises a mixture comprising at least one polymeric material and at least one chemical blowing agent that is compatible with said mixture.

### Claim 10 (depends on 8)

The artificial lawn according to claim 8, wherein the foam material has a closed cell structure after the permanent volume increase.

### Claim 11 (depends on 1)

The artificial lawn according to claim 1, wherein the additional material component imposes the permanent volume increase on at least a part of the carrier under the influence of heat.

### Claim 12 (depends on 1)

The artificial lawn according to claim 1, wherein the carrier comprises crosslinked materials.

### Claim 13 (depends on 4)

The artificial lawn according to claim 4, wherein the artificial grass fibres of the first group are disposed between artificial grass fibres of a second group.

### Claim 14 (depends on 4)

The artificial lawn according to claim 4, wherein the artificial grass sports fibres of the first group are disposed between artificial grass fibres of a third group.

### Claim 15 (depends on 1)

The artificial lawn according to claim 1, wherein at least one layer of the carrier is woven.
