# US 8,465,557 B2 · Process for making bio-oils and fresh water from aquatic biomass

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- Number: US 8,465,557 B2
- Document ID: US8465557B2
- Status: Granted
- Kind: B2
- Application number: 12/746,140
- Filed: 2008-12-02
- Published: 2010-11-25
- Granted: 2013-06-18
- Earliest claimed: 2007-12-03
- Assignees: KiOR, Inc.
- Applicants: Paul O'Connor
- Inventors: Paul O'Connor
- Web page: https://patentgrep.com/patent/US8465557B2

## CPC

- C10G 1/047: {Hot water or cold water extraction processes}
- C10G 1/00: Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal (mechanical winning of oil from oil-shales, oil-sand, or the like B03B)
- C10G 1/086: {Characterised by the catalyst used}
- C10L 9/086: {Hydrothermal carbonization}
- Y02E 50/10: Biofuels, e.g. bio-diesel
- C10G: CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION (cracking to hydrogen or synthesis gas C01B; cracking or pyrolysis of hydrocarbon gases to individual hydrocarbons or mixtures thereof of definite or specified constitution C07C; cracking to cokes C10B); RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10L: FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A reactive distillation process is disclosed for converting aquatic biomass to a bio-oil. In the process a slurry of aquatic biomass is contacted with a particulate inorganic material. The mixture is heated to or above its boiling point. During the heating step biomass is converted to bio-oil. In a preferred embodiment water vapors emanating from the slurry are collected and condensed. The fresh water obtained may be used for irrigation, in human domestic uses, and for human consumption.

## Claims

### Claim 1

A reactive distillation process for the conversion of aquatic biomass to a bio-oil, said process comprising the steps of:
a) providing a slurry comprising aquatic biomass and water;
b) contacting the biomass with a particulate inorganic material;
c) subjecting the slurry to reactive distillation, wherein the reactive distillation includes heating the slurry up to or above its boiling point and subjecting the heated slurry to separation in a distillation column to thereby produce a first product stream comprising residual water and a second product stream comprising a bio-oil.

### Claim 2 (depends on 1)

The process of claim 1 wherein step b) comprises exerting mechanical action on the biomass in the presence of the particulate inorganic material.

### Claim 3 (depends on 2)

The process of claim 2 wherein the mechanical action comprises kneading, milling, crushing, extruding, or a combination thereof.

### Claim 4 (depends on 1)

The process of claim 1 wherein the inorganic particulate material has catalytic properties.

### Claim 5 (depends on 1)

The process of claim 1 wherein the inorganic particulate material comprises an alkaline material selected from Al, Mg, Ca, or a combination thereof.

### Claim 6 (depends on 1)

The process of claim 1 wherein the slurry of step c) further comprises a soluble alkaline material.

### Claim 7 (depends on 6)

The process of claim 6 wherein the soluble alkaline material comprises K or Na.

### Claim 8 (depends on 7)

The process of claim 7 wherein the soluble alkaline material is NaOH or Na2CO3.

### Claim 9 (depends on 1)

The process of claim 1 wherein the boiling temperature is less than 200° C.

### Claim 10 (depends on 1)

The process of claim 1 wherein the slurry of step a) comprises sea water.

### Claim 11 (depends on 1)

The process of claim 1 wherein the residual water formed in step c) is in the form of water vapor, wherein at least a portion of the water vapor is collected and condensed to fresh water.

### Claim 12 (depends on 1)

The process of claim 1 wherein step c) further produces a third product stream comprising a light gas, wherein the second product stream further comprises a tar-like slurry, wherein said tar-like slurry comprises tar, unconverted aquatic biomass, inorganic particulate material, and salt.

### Claim 13 (depends on 12)

The process of claim 12 comprising the additional step of: d) separating the bio-oil from the tar-like slurry.

### Claim 14 (depends on 12)

The process of claim 12 comprising the additional step of burning the tar-like slurry to produce heat and ash.

### Claim 15 (depends on 14)

The process of claim 14 wherein at least part of the ash is added to the slurry of step c).

### Claim 16 (depends on 1)

The process of claim 1 wherein the distillation column contains catalytic packing material.

### Claim 17 (depends on 1)

The process of claim 1 wherein step c) is carried out at sub-atmospheric pressure.

### Claim 18 (depends on 11)

The process of claim 11 wherein heat dissipated by the condensing of the water vapor is used to pre-heat the slurry of step c).

### Claim 19 (depends on 1)

The process of claim 1 wherein the slurry of step c) comprises at least about 10 weight percent of the water.

### Claim 20 (depends on 1)

The process of claim 1 wherein the slurry of step a) is subjected to a dewatering step prior to step b), wherein the dewatering step comprises passing the slurry through a screen.

### Claim 21 (depends on 1)

The process of claim 1 wherein the boiling temperature is less than 150° C.
