# US 8,465,547 B2 · Modular interbody devices and methods of use

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- Number: US 8,465,547 B2
- Document ID: US8465547B2
- Status: Granted
- Kind: B2
- Application number: 12/694,778
- Filed: 2010-01-27
- Published: 2011-07-28
- Granted: 2013-06-18
- Earliest claimed: 2010-01-27
- Assignees: Warsaw Orthopedic, Inc.
- Applicants: Anthony J. Melkent; William David Armstrong; Lindsey G. Waugh; Frank J. Schwab; Christopher I. Shaffrey; Brian Bulter; Stanley Palmatier
- Inventors: Anthony J. Melkent; William David Armstrong; Lindsey G. Waugh; Frank J. Schwab; Christopher I. Shaffrey; Brian Bulter; Stanley Palmatier
- Web page: https://patentgrep.com/patent/US8465547B2

## CPC

- A61F 2/447: {substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section}
- A61F 2/4611: {of spinal prostheses}
- A61F 2/442: {Intervertebral or spinal discs, e.g. resilient (non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455)}
- A61F 2/4637: {for connecting or disconnecting two parts of a prosthesis}
- A61F 2002/30387: {Dovetail connection}
- A61F 2002/30479: {using a locking ball}
- A61F 2002/30482: {using a locking cam}
- A61F 2002/305: {Snap connection}
- A61F 2002/30515: {using a locking wedge or block}
- A61F 2002/30593: {hollow}
- A61F 2002/30594: {slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots}
- A61F 2002/30616: {Sets comprising a plurality of prosthetic parts of different sizes or orientations}
- A61F 2002/30784: {Plurality of holes}
- A61F 2002/30904: {serrated profile, i.e. saw-toothed}
- A61F 2002/4628: {with linear motion along or rotating motion about an axis transverse to the instrument axis or to the implantation direction, e.g. clamping}
- A61F 2002/4661: {for measuring thickness}
- A61F 2002/4667: {for measuring torque}
- A61F 2310/00017: Iron- or Fe-based alloys, e.g. stainless steel
- A61F 2310/00023: Titanium or titanium-based alloys, e.g. Ti-Ni alloys
- A61F 2310/00179: Ceramics or ceramic-like structures
- A61F 2310/00293: containing a phosphorus-containing compound, e.g. apatite
- A61F 2310/00976: Coating or prosthesis-covering structure made of proteins or of polypeptides, e.g. of bone morphogenic proteins BMP or of transforming growth factors TGF
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

Methods and devices for spacing vertebral members using modular intervertebral devices and insertion tools. The devices may include opposing first and second endplates, and an intermediate member configured to fit between and support the endplates. The insertion tool may include an elongated handle and a distracter. A method of inserting the device using the tool may include inserting the endplates positioned on opposing sides of the handle into the intervertebral space and positioning the endplates in the intervertebral space relative to first and second vertebral members. The method may include deploying the distracter and increasing a distance between the endplates. Another step may include inserting the intermediate member into the intervertebral space and between the endplates and supporting the endplates with the intermediate member. The insertion tool may then be removed from the intervertebral space.

## Claims

### Claim 1

A method of inserting a modular interbody device into an intervertebral space between first and second vertebral members comprising:
inserting a pair of endplates positioned on an elongated handle into the intervertebral space;
deploying a distracter and increasing a distance between the endplates;
bending a ribbon that connects the distracter to the handle while deploying the distracter such that the ribbon is in a bent configuration;
contacting the ribbon against one of the first and second vertebral members when the ribbon is in the bent configuration;
while the ribbon is bent, inserting an intermediate member between the endplates; and
removing the handle from the endplates after inserting the intermediate member between the endplates.

### Claim 2 (depends on 1)

The method of claim 1, further comprising orienting the distracter in a retracted position with the ribbon being straight prior to inserting the pair of endplates into the intervertebral space.

### Claim 3 (depends on 1)

The method of claim 1, wherein the step of bending comprises bending the ribbon into a curved configuration while deploying the distracter.

### Claim 4 (depends on 1)

The method of claim 1, wherein the step of bending comprises bending an intermediate section of the ribbon that is positioned between a distal section connected to the distracter and a proximal section connected to the handle.

### Claim 5 (depends on 1)

The method of claim 1, after the step of inserting the intermediate member between the endplates, retracting the distracter and moving the ribbon to a straight orientation and then removing the distracter.

### Claim 6 (depends on 1)

The method of claim 1, further comprising inserting a distal end of the ribbon into the intervertebral space and a proximal end away from the intervertebral space and guiding the intermediate section over the bent ribbon and between the endplates.

### Claim 7 (depends on 1)

The method of claim 1, further comprising indicating a height of the device with a gauge positioned on the handle.

### Claim 8 (depends on 7)

The method of claim 7, further comprising indicating a distraction force applied to the vertebral members.

### Claim 9

A method of inserting a modular interbody device into an intervertebral space between first and second vertebral members comprising:
inserting a pair of end members positioned on opposing sides of a lifting mechanism of a distracter into the intervertebral space with the distracter spacing apart the end members in a non-overlapping orientation, wherein ribbons connect the distracter to a handle;
positioning the end members and the lifting mechanism in the intervertebral space relative to the first and second vertebral members;
deploying the lifting mechanism and increasing the spacing between the end members while the lifting mechanism remains positioned in the intervertebral space;
bending an intermediate section of at least one ribbon of the ribbons that is positioned between a distal section connected to the distracter and a proximal section connected to the handle;
while said at least one ribbon is bent, inserting an intermediate member into the intervertebral space and between the end members while the lifting mechanism remains positioned in the intervertebral space and the end members remain spaced apart; and
supporting the end members with the intermediate member and removing the lifting mechanism from the intervertebral space.

### Claim 10 (depends on 9)

The method of claim 9, wherein the step of inserting the pair of end members comprises inserting the end members and the lifting mechanism into the intervertebral space using one of a lateral, anterior, posterior, and oblique approach.

### Claim 11 (depends on 9)

The method of claim 9, wherein deploying the lifting mechanism and increasing the spacing between the end members while the lifting mechanism remains positioned in the intervertebral space includes moving a first ramped section of the lifting mechanism relative to a second ramped section of the lifting device.

### Claim 12 (depends on 11)

The method of claim 11, further comprising moving a portion of the first ramped section out of the intervertebral space.

### Claim 13 (depends on 9)

The method of claim 9, further comprising positioning a portion of the handle attached to the distracter into the intervertebral space while positioning the end members and the lifting mechanism in the intervertebral space relative to the first and second vertebral members.

### Claim 14 (depends on 9)

The method of claim 9, further comprising contacting the end members with both the intermediate member and the lifting mechanism prior to removing the lifting mechanism from the intervertebral space.

### Claim 15 (depends on 9)

The method of claim 9, further comprising inserting a second portion of the intermediate member between the end members.

### Claim 16 (depends on 9)

The method of claim 9, further comprising contacting the end members against the first and second vertebral members and distracting the first and second vertebral members.

### Claim 17 (depends on 9)

The method of claim 9, further comprising moving the intermediate member into contact with the end members and locking the intermediate member to the end members.

### Claim 18

A method of inserting a modular interbody device into an intervertebral space between first and second vertebral members comprising:
inserting a pair of end members connected to a distal end of an elongated handle into the intervertebral space while the end members are spaced apart a distance and out of contact with each other, wherein ribbons connect a distractor to the handle;
positioning the end members in the intervertebral space relative to the first and second vertebral members;
generating a distraction force within the intervertebral space and increasing the distance between the end members;
bending an intermediate section of at least one ribbon of the ribbons that is positioned between a distal section connected to the distracter and a proximal section connected to the handle;
while said at least one ribbon is bent, moving an intermediate member attached to the handle along the handle from a proximal section towards the distal end and into the space between the end members while the handle remains connected to the end members, the intermediate member including a first section positioned on a first side of the handle and a second section positioned on an opposing second side of the handle;
connecting together engagement features on the end members and the first and second sections of the intermediate member while the handle remains connected to the end members; and
removing the handle from the end members.

### Claim 19 (depends on 18)

The method of claim 18, further comprising moving the intermediate member over the distractor.

### Claim 20 (depends on 18)

The method of claim 18, further comprising inserting a second intermediate member into the space between the end members.

### Claim 21

A method of inserting a modular interbody device into an intervertebral space between first and second vertebral members comprising:
connecting an intermediate member to a distal end of an elongated handle with a first section of the intermediate member on a first side of the handle and a second section of the intermediate member on an opposing second side of the handle;
sliding the intermediate member along the handle away from the distal end;
positioning a first endplate on a superior side of the distal end of the handle and positioning a second endplate on an inferior side of the distal end of the handle with the endplates being spaced apart in a non-overlapping orientation;
inserting the first and second endplates and the distal end of the handle into the intervertebral space with the intermediate member spaced away from the intervertebral space;
expanding the distal end of the handle and moving the first and second endplates farther apart and into contact with the vertebral members;
after moving apart the first and second endplates and while the endplates are positioned on the distal end of the handle, sliding the intermediate member along the handle and between first and second endplates with elongated engagement features on the intermediate member engaging with corresponding elongated engagement features on the first and second endplates;
removing the distal end of the handle from the first and second endplates and the intermediate member; and
supporting the endplates within the intervertebral space with the intermediate member.
