# US 8,465,489 B2 · Surgical nail

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- Number: US 8,465,489 B2
- Document ID: US8465489B2
- Status: Granted
- Kind: B2
- Application number: 11/301,760
- Filed: 2005-12-12
- Published: 2006-07-20
- Granted: 2013-06-18
- Earliest claimed: 2003-06-12
- Assignees: Synthes USA, LLC
- Applicants: André Schlienger; Markus Buettler; Peter Senn; Christian Raehle
- Inventors: André Schlienger; Markus Buettler; Peter Senn; Christian Raehle
- Web page: https://patentgrep.com/patent/US8465489B2

## CPC

- A61B 17/72: Intramedullary devices, e.g. pins or nails
- A61B 17/7241: {the nail having separate elements through which screws pass}
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)

## Abstract

A surgical nail in the form of an intramedullary nail with a central axis, consisting of a material M with the tensile strength Fz, the compression strength Fd, the density ρ2 and the modulus of elasticity E. The nail has at least at least one transverse borehole extending transversely to the central axis with the cross-sectional profile F, where the cross-sectional profile F has a maximum length a in the direction of the central axis and a maximum width b perpendicularly thereto. The nail also includes a longitudinal bore, which extends coaxially with the central axis, and a wall, as well as an insert with a longitudinal axis, which can be introduced within the longitudinal bore of the nail into the region of the transverse borehole. The insert is formed of a material m, which has a lower modulus of elasticity e<E than does the material M.

## Claims

### Claim 1

An intramedullary nail comprising:
a nail body having a central axis, a proximal end, a distal end, and a wall surrounding a longitudinal bore extending along the central axis, the nail body formed of a material M;
a plurality of transverse boreholes extending transversely to the central axis, each transverse borehole having a cross-sectional profile F and a transverse axis, where the cross-section F has a maximum length a in the direction of the central axis and a maximum width b perpendicularly thereto; and
an elongate insert configured and dimensioned for insertion along the central axis into the longitudinal bore of the nail in the area of the transverse boreholes, the insert having a longitudinal axis and formed of a material m along an entire length thereof and including an expansion at a distal end thereof, the material m having a modulus of elasticity e less than a modulus of elasticity E of the nail material M, and the expansion having a cross-sectional area larger than a cross-sectional area of the longitudinal bore at the distal end of the nail body to prevent the expansion from moving proximally into the longitudinal bore.

### Claim 2 (depends on 1)

The nail of claim 1, wherein the insert is configured and adapted to interface with the wall of the nail to rotationally fix the insert in a predetermined position relative to the nail.

### Claim 3 (depends on 2)

The nail of claim 2, wherein the insert includes a projection that mates with a groove on the wall of the nail.

### Claim 4 (depends on 1)

The nail of claim 1, wherein the insert includes projections on an outer surface configured to interface with the transverse boreholes in the wall of the nail to secure the insert both axially and rotationally within the nail.

### Claim 5 (depends on 1)

The nail of claim 1, wherein the nail includes at least three transverse boreholes.

### Claim 6 (depends on 1)

The nail of claim 1, wherein the insert has a central longitudinal bore.

### Claim 7 (depends on 1)

The nail of claim 1, wherein at least one of the transverse boreholes is constructed as an elongated slot having a cross-sectional profile F with the longer dimension a oriented along the central axis of the nail.

### Claim 8 (depends on 1)

The nail of claim 1, further comprising a locking screw for introduction into the transverse borehole and through the insert, the locking screw having a shaft with an external diameter d, where a>d<b.

### Claim 9 (depends on 1)

The nail of claim 1, wherein the longitudinal bore of the nail has a diameter that varies along the central axis of the nail.

### Claim 10 (depends on 1)

The nail of claim 1, wherein the insert has at least one radial depression extending transversely to the longitudinal axis of the insert.

### Claim 11 (depends on 1)

The nail of claim 1, wherein at least a portion of the insert has a conical shape.

### Claim 12 (depends on 1)

The nail of claim 1, wherein the insert includes at least one radial projection extending transverse to the longitudinal axis.

### Claim 13 (depends on 12)

The nail of claim 12, wherein the insert includes a plurality of radial projections adapted to interface with the transverse boreholes of the nail.

### Claim 14 (depends on 13)

The nail of claim 13, wherein the insert has an outer diameter q, and the distance from an outer surface of one radial projection to an outer surface of another radial projection is x, where 1<x/q<2, and q is the diameter of the insert.

### Claim 15 (depends on 1)

The nail of claim 1, further comprising a locking screw with a screw shaft and an external thread, the screw thread having a diameter d where a>d<b.

### Claim 16

An intramedullary nail comprising:
a nail body having a central axis, proximal end, a distal end, and a wall surrounding a longitudinal bore extending along the central axis, the nail body formed of a material M;
a plurality of transverse boreholes extending transversely to the central axis, each transverse borehole having a cross-sectional profile F and a transverse axis, where the cross-section F has a maximum length a in the direction of the central axis and a maximum width b perpendicularly thereto; and
an elongate insert configured and dimensioned for insertion along the central axis into the longitudinal bore of the nail in the area of the transverse boreholes, the insert having a longitudinal axis and being formed of a material m along an entire length thereof and including an expansion at a distal end thereof, the material m having a modulus of elasticity e less than a modulus of elasticity E of the nail material M, wherein the insert is configured and adapted to interface with the wall of the nail to rotationally fix the insert in a predetermined position relative to the nail, and the expansion having a cross-sectional area larger than a cross-sectional area of the longitudinal bore at the distal end of the nail body to prevent the expansion from moving proximally into the longitudinal bore.

### Claim 17 (depends on 16)

The nail of claim 16, wherein the insert includes projections on an outer surface configured to interface with the transverse boreholes in the wall of the nail to secure the insert both axially and rotationally within the nail.

### Claim 18 (depends on 16)

The nail of claim 16, wherein at least one of the transverse boreholes is constructed as an elongated slot having a cross-sectional profile F with the longer dimension a oriented along the central axis of the nail.

### Claim 19 (depends on 16)

The nail of claim 16, further comprising a locking screw for introduction into the transverse borehole and through the insert, the locking screw having a shaft with an external diameter d, where a>d<b.

### Claim 20

A method for repairing bone fractures comprising:
introducing an intramedullary nail into the medullary canal of a bone, the nail having a central axis, proximal end, a distal end, and a wall surrounding a longitudinal bore extending along the central axis, the nail body formed of a material M and having a plurality of transverse boreholes extending transversely to the central axis;
inserting an elongate insert along the central axis into the longitudinal bore of the nail in the area of the transverse boreholes, the insert having a longitudinal axis and longitudinal bore and including an expansion at a distal end thereof, wherein the insert is formed of a material m, along an entire length thereof, the material m having a modulus of elasticity e less than a modulus of elasticity E of the nail material M, and the expansion having a cross-sectional area larger than a cross-sectional area of the longitudinal bore at the distal end of the nail body to prevent the expansion from moving proximally into the longitudinal bore;
aligning a drill with at least one transverse borehole of the nail to create a hole for a locking element; and
inserting a locking element through the transverse bore and through the insert to lock the nail in position.