# US 8,465,178 B2 · LED lighting fixture

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- Number: US 8,465,178 B2
- Document ID: US8465178B2
- Status: Granted
- Kind: B2
- Application number: 12/876,817
- Filed: 2010-09-07
- Published: 2012-03-08
- Granted: 2013-06-18
- Earliest claimed: 2010-09-07
- Assignees: Cree, Inc.
- Applicants: Kurt S. Wilcox; Wayne Guillien; Frank Tsao
- Inventors: Kurt S. Wilcox; Wayne Guillien; Frank Tsao
- Web page: https://patentgrep.com/patent/US8465178B2

## CPC

- F21V 29/763: {the planes containing the fins or blades having the direction of the light emitting axis}
- F21K 9/20: Light sources comprising attachment means
- F21V 5/00: Refractors for light sources (characterised by cooling arrangements F21V29/504)
- F21V 19/0055: {by screwing}
- F21V 23/002: {Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm}
- F21V 23/009: {the casing being inside the housing of the lighting device}
- F21V 27/02: Cable inlets
- F21V 29/70: characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V 29/773: {the planes containing the fins or blades having the direction of the light emitting axis}
- F21V 21/30: Pivoted housings or frames
- F21V 31/005: {Sealing arrangements therefor}
- F21Y 2105/10: comprising a two-dimensional [2D] array of point-like light-generating elements
- F21Y 2115/10: Light-emitting diodes [LED]
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21K: NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED

## Abstract

An LED lighting fixture including a housing having a hollow interior cavity defined by a backwall and a surrounding wall extending therefrom to a forward edge. An LED illuminator is mounted in the housing. An LED-support structure extends in the interior cavity from the housing to an LED-supporting surface positioning the LED illuminator in a desired orientation and spaced from the backwall. The LED-support structure is a heat sink transferring heat from the LED illuminator to the housing.

## Claims

### Claim 1

In an LED lighting fixture including an LED illuminator mounted with respect to a housing, the improvement comprising:
the housing being a single piece having:
(a) a backwall defining a fixture outer surface and a surrounding wall extending from the backwall to a forward edge, the surrounding wall and the backwall together defining a single interior cavity; and
(b) an LED-support structure integrally formed with the housing in the interior cavity and substantially spaced from the surrounding wall and extending from the backwall to an LED-supporting surface positioning the LED illuminator in a desired orientation and spaced from the backwall, the LED-support structure being a heat sink transferring heat from the LED illuminator to the housing; and
an LED driver within the interior cavity and secured against the housing which transfers heat therefrom.

### Claim 2 (depends on 1)

The LED lighting fixture of claim 1 including at least one interior rib connecting the LED-support structure to the surrounding wall.

### Claim 3 (depends on 1)

The LED lighting fixture of claim 1 wherein the outer surface of the housing includes a series of fins extending outwardly therefrom and providing further heat dissipation from the LED illuminator.

### Claim 4 (depends on 3)

The LED lighting fixture of claim 3 wherein:
the outer surface of the backwall has a region free of outer fins; and
a finned insert is secured to such region of the backwall such that the rear of the fixture is uniformly finned.

### Claim 5 (depends on 1)

The LED lighting fixture of claim 1 wherein:
the LED-support structure is substantially hollow; and
the backwall is apertured,
thereby allowing passage of wiring into the housing interior and to the LED illuminator.

### Claim 6 (depends on 1)

The LED lighting fixture of claim 1 wherein:
the backwall is substantially planar; and
the surrounding wall includes a wire passage into the housing interior,
whereby a plurality of similar fixtures may be mounted along a mounting surface and powered with daisy-chain wiring.

### Claim 7 (depends on 1)

The LED lighting fixture of claim 1 wherein the LED-supporting surface supports the LED illuminator substantially at the level of the forward edge of the surrounding wall.

### Claim 8 (depends on 7)

The LED lighting fixture of claim 7 wherein the LED illuminator is a multi-chip LED module.

### Claim 9 (depends on 7)

The LED lighting fixture of claim 7 further including a cover closing the housing interior, the cover defining an LED aperture exposing the LED illuminator.

### Claim 10 (depends on 9)

The LED lighting fixture of claim 9 wherein the cover has a substantially white outer surface, thereby reducing absorption of incident light.

### Claim 11 (depends on 7)

The LED lighting fixture of claim 7 further including a lens member over the LED illuminator and sealingly connected to the housing.

### Claim 12 (depends on 11)

The LED lighting fixture of claim 11 wherein:
the lens member includes a lens portion configured for broad distribution of LED-emitted light and a flange portion about the lens portion; and
the housing includes an outward collar about the forward edge of the surrounding wall, the flange portion of the lens member sealingly engaging the outward collar to provide a weather seal to the housing interior.

### Claim 13 (depends on 12)

The LED lighting fixture of claim 12 further including a flange-adjacent gasket between the flange portion and the outward collar.

### Claim 14 (depends on 1)

The LED lighting fixture of claim 1 wherein the LED illuminator is a multi-chip LED module.

### Claim 15 (depends on 1)

The LED lighting fixture of claim 1 further including a reflector cup positioned at the LED-supporting surface and surrounding the LED illuminator to reflect LED-emitted light in a desired direction, the LED-supporting surface being positioned such that distal edges of the reflector cup are substantially at the level of the forward edge of the surrounding wall.

### Claim 16 (depends on 15)

The LED lighting fixture of claim 15 further including a lens member over the LED illuminator and sealingly connected to the housing.

### Claim 17 (depends on 16)

The LED lighting fixture of claim 16 wherein the lens member includes a light-transmissive region for transmitting LED-emitted light and a opaque region covering the housing interior.

### Claim 18 (depends on 17)

The LED lighting fixture of claim 17 wherein:
the lens member is substantially planar; and
the housing includes an outward collar about the forward edge of the surrounding wall, the lens member sealingly engaging the outward collar.

### Claim 19 (depends on 18)

The LED lighting fixture of claim 18 further including a collar-adjacent gasket between the lens member and the outward collar.

### Claim 20 (depends on 1)

The LED lighting fixture of claim 1 wherein the LED-supporting surface supports the LED illuminator at an acute angle with respect to the backwall.

### Claim 21 (depends on 20)

The LED lighting fixture of claim 20 wherein the surrounding wall includes a shield portion in position to intercept a portion of emitted light.

### Claim 22 (depends on 1)

The LED lighting fixture of claim 1 wherein the surrounding wall includes a shield portion in position to intercept a portion of emitted light.
