# US 8,464,797 B2 · Subsea control module with removable section and method

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- Number: US 8,464,797 B2
- Document ID: US8464797B2
- Status: Granted
- Kind: B2
- Application number: 12/816,912
- Filed: 2010-06-16
- Published: 2011-11-03
- Granted: 2013-06-18
- Earliest claimed: 2010-04-30
- Assignees: Hydril USA Manufacturing LLC
- Applicants: Hardev Singh; David Dietz, Jr.; Luis Melendez; Dat Nguyen
- Inventors: Hardev Singh; David Dietz, Jr.; Luis Melendez; Dat Nguyen
- Web page: https://patentgrep.com/patent/US8464797B2

## CPC

- E21B 33/0355: {Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads}
- E21B 33/0385: {electrical connectors}
- Y10T 137/0402: Cleaning, repairing, or assembling
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A method for assembling a control module having a fixed part and a removable section. The method includes configuring the fixed part of the control module to be attached to a pressure supply line for receiving a fluid under pressure; providing in the fixed part a valve manifold that houses a hydraulic activated valve; detachably attaching the removable section of the control module to the fixed part; fluidly connecting an electrically activated valve of the removable section to the hydraulic activated valve such that the electrically activated valve controls the hydraulic activated valve; and configuring the electrically activated valve to electrically connect to a control section.

## Claims

### Claim 1

A method for assembling a control module having a fixed part and a removable section, the method comprising:
configuring the fixed part of the control module to be attached to a pressure supply line for receiving a fluid under pressure;
providing in the fixed part a valve manifold that houses a hydraulic activated valve;
detachably attaching the removable section of the control module to the fixed part;
fluidly connecting an electrically activated valve of the removable section to the hydraulic activated valve such that the electrically activated valve controls the hydraulic activated valve;
configuring the electrically activated valve to electrically connect to a control section; and
attaching to the fixed part an electronic section that is configured to control the electrically activated valve.

### Claim 2 (depends on 1)

The method of claim 1, further comprising: adding only hydraulically activated valves to the fixed part.

### Claim 3 (depends on 1)

The method of claim 1, further comprising: adding only electrically activated valves to the removable section.

### Claim 4 (depends on 1)

The method of claim 1, further comprising: attaching to the removable section a connection device configured to be connected to a remotely operated vehicle for being removed from the fixed part.

### Claim 5

A method for assembling a control module having a fixed part and a removable section, the method comprising:
configuring the fixed part of the control module to be attached to a pressure supply line for receiving a fluid under pressure;
providing in the fixed part a valve manifold that houses a hydraulic activated valve;
detachably attaching the removable section of the control module to the fixed part;
fluidly connecting an electrically activated valve of the removable section to the hydraulic activated valve such that the electrically activated valve controls the hydraulic activated valve;
configuring the electrically activated valve to electrically connect to a control section; and
providing on the removable section a wet-mate electrical connector configured to be connected to a corresponding wet-mate electrical connector on the fixed part for receiving electrical signals to actuate the electrically actuated valve.

### Claim 6

A method for assembling a control module having a fixed part and a removable section, the method comprising:
configuring the fixed part of the control module to be attached to a pressure supply line for receiving a fluid under pressure;
providing in the fixed part a valve manifold that houses a hydraulic activated valve;
detachably attaching the removable section of the control module to the fixed part;
fluidly connecting an electrically activated valve of the removable section to the hydraulic activated valve such that the electrically activated valve controls the hydraulic activated valve;
configuring the electrically activated valve to electrically connect to a control section; and
configuring the fixed part to receive electrical signals from a multiplexer pod.

### Claim 7

A method for assembling a control module having a fixed part and a removable section, the method comprising:
configuring the fixed part of the control module to be attached to a pressure supply line for receiving a fluid under pressure;
providing in the fixed part a valve manifold that houses a hydraulic activated valve;
detachably attaching the removable section of the control module to the fixed part;
fluidly connecting an electrically activated valve of the removable section to the hydraulic activated valve such that the electrically activated valve controls the hydraulic activated valve;
configuring the electrically activated valve to electrically connect to a control section; and
configuring the pressure supply line to fluidly attach to a multiplexer pod.

### Claim 8

A method for assembling a control module having a fixed part and a removable section, the method comprising:
connecting a first base to a valve manifold that houses a hydraulic activated valve to form the fixed part;
connecting a second base to an electrically activated valve to form the removable section;
configuring the removable section to detachably attach to the fixed part;
configuring the hydraulic activated valve of the fixed part to be actuated by the electrically activated valve when the removable section is mated to the fixed part;
providing all functional connections between the fixed part and the removable section such that all functional connections are provided between a flat first surface of the fixed part and a flat second surface of the removable section;
wherein the functional connections include all hydraulic connections between hydraulic activated valves of the fixed part and electrically activated valves of the removable section; and
wherein the functional connections further include a locking device configured to secure the removable section to the fixed part, guides configured to facilitate a mating between the fixed part and the removable section, and electrical connectors configured to electrically connect the fixed part to the removable section.

### Claim 9 (depends on 8)

The method of claim 8, further comprising: providing eight electrically activated valves on the removable section and each electrically activated valve includes at least a solenoid.

### Claim 10 (depends on 8)

The method of claim 8, further comprising: attaching to the removable section an electronic section configured to control the electrically activated valve.

### Claim 11 (depends on 10)

The method of claim 10, further comprising: connecting a compensator to a cavity in which the electronic section is provided and the compensator is configured to negate a differential pressure between an ambient subsea pressure and a pressure inside the cavity.

### Claim 12 (depends on 8)

The method of claim 8, further comprising: attaching to the removable section a connection device configured to be connected to a remotely operated vehicle for being removed from the fixed part.

### Claim 13

A method for assembling a control module having a fixed part and a removable section, the method comprising:
connecting a first base to a valve manifold that houses a hydraulic activated valve to form the fixed part;
connecting a second base to an electrically activated valve to form the removable section;
configuring the removable section to detachably attach to the fixed part;
configuring the hydraulic activated valve of the fixed part to be actuated by the electrically activated valve when the removable section is mated to the fixed part;
providing all functional connections between the fixed part and the removable section such that all functional connections are provided between a flat first surface of the fixed part and a flat second surface of the removable section; and
configuring the fixed part to receive electrical signals from a multiplexer pod.

### Claim 14 (depends on 13)

The method of claim 13, further comprising: attaching the control module to a blowout preventer stack.

### Claim 15 (depends on 13)

The method of claim 13, further comprising: attaching the control module to a lower marine riser package that is configured to be removably attached to a blowout preventer stack.
