# US 8,464,400 B2 · Method for operating a fleece layer

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- Number: US 8,464,400 B2
- Document ID: US8464400B2
- Status: Granted
- Kind: B2
- Application number: 13/492,243
- Filed: 2012-06-08
- Published: 2013-01-17
- Granted: 2013-06-18
- Earliest claimed: 2011-06-20
- Assignees: Oskar Dilo Maschinenfabrik KG
- Applicants: Johann Phillipp Dilo
- Inventors: Johann Phillipp Dilo
- Web page: https://patentgrep.com/patent/US8464400B2

## CPC

- D01G 25/00: Lap-forming devices not integral with machines specified above (forming mats or batts of continuous filaments for non-woven fabrics D04H)
- D04H 1/70: characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H 1/736: characterised by the apparatus for arranging fibres (D04H1/728, D04H1/732 take precedence)
- D01G: PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING (winding or unwinding, conducting or guiding laps, webs, slivers or rovings in general, sliver or roving cans, depositing in sliver or roving cabs B65H; preparation of fibres for paper-making D21)
- D04H: MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL (weaving D03; knitting D04B; braiding D04C; net-making D04G; sewing D05B; tufting D05C; finishing non-woven fabrics D06); FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING {; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION}(non-woven fabrics having an intermediate or external layer of a different kind, e.g. of woven fabric, B32B)

## Abstract

The method for operating a fleece layer requires a fleece layer, to which the card web is supplied at variable card web infeed speed. To limit the amount of space required for the upper carriage at the rear of the machine, the average of the absolute values of the laying-carriage speed during the forward movement of the laying carriage in at least some laying cycles differs from the average of the absolute values of the laying-carriage speed during the return movement of the laying carriage, and the average of the absolute values of the laying-carriage speed in at least some laying cycles during the forward movement of the laying carriage differs from twice the average of the absolute values of the upper-carriage speed during the forward movement of the laying carriage.

## Claims

### Claim 1

A method for operating a fleece layer for producing a fleece from a card web, the method comprising:
providing a fleece layer including:
an upper carriage, which moves in a transverse direction and through which a card web produced by a fiber web-forming device is conducted;
a laying carriage, which moves in the transverse direction, through which the card web coming from the upper carriage is conducted, and which is adapted to deposit the card web onto an output conveyor belt; and
at least two card web conveyor belts in the fleece layer to guide the card web to the laying carriage;
providing a speed changing device arranged upstream of the fleece layer or integrated into an infeed area of the fleece layer for temporarily changing a speed of the card web, as a result of which the card web is supplied to the fleece layer at a variable card web infeed speed;
whereby the upper carriage and the laying carriage are shifted back and forth substantially in a same direction during each of a plurality of laying cycles by means of forward and return movements, whereby the laying carriage, during each of the plurality of laying cycles, moves back and forth between two predetermined invariable reversal points of the laying carriage;
whereby an average of the absolute values of a laying-carriage speed during forward movement of the laying carriage in each of the plurality of laying cycles or at least in some of the plurality of laying cycles differs from an average of the absolute values of the laying-carriage speed during return movement of the laying carriage; and
whereby an average of the absolute values of the laying-carriage speed during forward movement of the laying carriage in each of the plurality of laying cycles or at least in some of the plurality of laying cycles differs from twice an average of the absolute values of an upper-carriage speed during forward movement of the laying carriage.

### Claim 2 (depends on 1)

The method of claim 1 wherein the average of the absolute values of the laying-carriage speed during the forward movement of the laying carriage in each of the plurality of laying cycles or at least in some of the plurality of laying cycles is greater than twice the average of the absolute values of the upper-carriage speed during the forward movement of the laying carriage, and wherein the average of the absolute values of the laying-carriage speed during the forward movement of the laying carriage in each of the plurality of laying cycles or at least in some of the plurality of laying cycles is greater than the average of the absolute values of the laying-carriage speed during the return movement of the laying carriage.

### Claim 3 (depends on 2)

The method of claim 2 wherein the average of the absolute values of the laying-carriage speed corresponds to the average of the absolute values of the variable card web infeed speed after a predetermined number of the plurality of laying cycles.

### Claim 4 (depends on 3)

The method of claim 3 wherein the average of the absolute values of the laying-carriage speed corresponds to the average of the absolute values of the variable card web infeed speed after each of the plurality of laying cycles.

### Claim 5 (depends on 1)

The method of claim 1 wherein a spatial arrangement of two predetermined reversal points of the upper carriage is defined, and wherein a profile of the laying-carriage speed is set up in such a way that the upper carriage does not travel beyond the predetermined reversal points of the upper carriage no matter what the variable card web infeed speed is.
