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OwnerAntionette Can, Anna Emela Mochubele +2inventors
InventorsAntionette Can, Anna Emela Mochubele, Geoffrey John Davies, Johannes Lodewikus Myburgh
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A method of manufacturing polycrystalline abrasive elements consisting of micron, sub-micron or nano-sized ultrahard abrasives dispersed in micron, sub-micron or nano-sized matrix materials. A plurality of ultrahard abrasive particles having vitreophilic surfaces are coated with a matrix precursor material in a refined colloidal process and then treated to render them suitable for sintering. The matrix precursor material can be converted to an oxide, nitride, carbide, oxynitride, oxycarbide, or carbonitride, or an elemental form thereof. The coated ultrahard abrasive particles are consolidated and sintered at a pressure and temperature at which they are crystallographically or thermodynamically stable.
A polycrystalline ultrahard abrasive material comprising ultrahard abrasive particles in a matrix material, the matrix binding the abrasive particles and having an average matrix or binder thickness of less than 0.5 μm and a standard deviation of 0.5 μm or less, wherein the matrix includes titanium nitride and tantalum nitride.
A polycrystalline ultrahard abrasive material comprising ultrahard abrasive particles in a matrix, the ultrahard abrasive particles having an average grain size of greater than 0.01 μm, and the matrix binding the abrasive particles and having an average matrix or binder thickness of more than 0.5 μm and a standard deviation of less than 0.4 μm, wherein the matrix includes titanium nitride and tantalum nitride.
Dependencies are inferred from the claim text.