Kinematic countermeasure

Abstract

The present invention provides an improved kinematic countermeasure flare and method of constructing the same wherein the housing has integrated internal features. The flare nose weight is set at the end of a die core prior to molding for integration with the housing. Longitudinal grooves and other recesses in the die core allow for the formation of internal longitudinal ribs which propellant can bond to and a retaining bead for retaining the nose weight in the housing which are integrated with the housing. Propellant is cast into the formed housing. A propellant shaping mandrel is then inserted into the formed housing thereby forcing the propellant into the internal cavity created by the integrally molded longitudinal ribs, the shaping mandrel and the wall of the flare housing such that the propellant is bonded to the interior housing wall and the longitudinal ribs. This improved housing and method of construction eliminates the need to apply a non-flammable coating to propellant surfaces after its addition to the flare housing which a an imprecise and time consuming process.

Dependencies are inferred from the claim text.