US 8,408,278 B2Granted

Automatic pouring method

AssigneesSintokogio, Ltd., Fujiwa Denki Co., Ltd.

InventorsKouichi Banno, Toshiyuki Hyoudo, Tadashi Nishida

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Abstract

An automatic pouring method whereby a tilting automatic pouring device can pour at high speed, accommodating high-speed molding on a high-speed molding line. The method includes: a step wherein a pouring hopper, which can hold an amount of molten metal sufficient for multiple pours, is tilted forward, thereby pouring the molten metal from the hopper into a casting mold; a step wherein the pouring hopper is tilted backward, thereby stopping the aforementioned pouring into the casting mold; and a step wherein a set of casting molds, including the casting mold for which the aforementioned pouring has been completed, are moved at intervals. During the period from the beginning of the step in which molten metal is poured into the casting mold to the end of the step in which the set of casting molds is moved at intervals, whenever the weight of molten metal in the pouring hopper is less than a prescribed weight, molten metal is continually supplied to the pouring hopper by tilting a holding furnace forward.

A method for automatically pouring molten metal using an automatic pouring machine that includes a holding furnace for storing and holding the molten metal therein and for supplying the stored molten metal by forwardly tilting the holding furnace, a pouring hopper for receiving the supplied molten metal from the holding furnace and for enabling the storage therein of the received molten metal in a weight for more than one pouring, and tilting means for forwardly and inversely tilting the pouring hopper, the method comprising the steps of:

forwardly tilting the pouring hopper and pouring the molten metal into a mold therefrom, stopping the pouring of the molten metal into the mold by inversely tilting the pouring hopper, and intermittently conveying a group of molds that includes the molten-metal-poured mold, wherein if the weight of the molten metal within the pouring hopper has not reached a predetermined weight, then continually forwardly tilting the holding furnace, to thereby supply the molten metal into the pouring hopper during a period of time between the beginning of the step for pouring the molten metal into the mold and the completion of the step for intermittently conveying the group of the molds and wherein in the step for pouring the molten metal into the mold, measuring the weight of the molten metal within the pouring hopper over predetermined and repeated periods of time, deriving a difference in a volume of a flow from the pouring hopper based on a measured weight of the molten metal, deriving a volume of the flow of the molten metal that has flowed from the pouring hopper by adding the derived difference in the volume of the flow to a volume of a flow of the molten metal supplied from the holding furnace into the pouring hopper;
and in the step for stopping the pouring of the molten metal into the mold and the step for intermittently conveying the group of the molds, measuring the weight of the molten metal within the pouring hopper over predetermined and repeated periods of time, and deriving a volume of a flow of molten metal that has been supplied from the holding furnace to the pouring hopper based on that measured weight of the molten metal.

Abstract

Claims1