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US 8,394,167 B2Granted
Cordierite aluminum magnesium titanate compositions and ceramic articles comprising same
AssigneeCorning Incorporated
InventorsGregory Albert Merkel, Patrick David Tepesch, Raja Rao Wusirika
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Abstract
Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of the same.
Claims19
A ceramic article comprising a first crystalline phase comprised predominantly of a solid solution of aluminum titanate and magnesium dititanate and a second crystalline phase comprising cordierite, the article having a composition, as expressed in weight percent on an oxide basis of from 4 to 10% MgO;
- from 40 to 55% Al2O3;
- from 25 to 35% TiO2;
- and from greater than 13 to 25% SiO2, wherein the ceramic article comprises a total porosity % P greater than 40% by volume and a coefficient of thermal expansion, as measured between 25-1000° C., of less than or equal to 15×10−7/° C.
A method of manufacturing a ceramic article, comprising the steps of:
- providing an inorganic batch composition comprising a magnesia source, a silica source, an alumina source, and a titania source;
- mixing the inorganic batch composition together with one or more processing aid selected from the group consisting of a plasticizer, lubricant, binder, pore former, and solvent, to form a plasticized ceramic precursor batch composition;
- shaping the plasticized ceramic precursor batch composition into a green body;
- and
- firing the green body under conditions effective to convert the green body into a ceramic article comprising a first crystalline phase comprised predominantly of a solid solution of aluminum titanate and magnesium dititanate and a second crystalline phase comprising cordierite, the article having a composition, as expressed in weight percent on an oxide basis of from 4 to 10% MgO;
- from 40 to 55% Al2O3;
- from 25 to 35% TiO2;
- and from greater than 13 to 25% SiO2, wherein the ceramic article comprises a total porosity % P greater than 40% by volume and a coefficient of thermal expansion, as measured between 25-1000° C., of less than or equal to 15×10−7/° C.
5 more elements
Dependencies are inferred from the claim text.