Floor panel and method for the manufacture thereof
AssigneeUnilin Beheer B.V., besloten vennootschap
InventorsBernard Paul Joseph Thiers, Peter Jozef Hochepied
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Abstract
Floor panel of the type comprising a hard top layer forming a decorative surface, from which, together with other identical or similar floor panels, a floor covering can be formed, wherein this floor panel includes at least one sound-absorbing layer which is integrated into the floor panel and is located between other layers of this floor panel.
Claims15
A Method for manufacturing a floor panel, wherein said floor panel is composed of a plurality of layers, said plurality of layers comprising one or more basic layers, a top layer forming a decorative surface and a panel top side and at least a sound-absorbing layer integrated into the floor panel and located between other layers of the floor panel;
- said sound-absorbing layer being a compressible, vibration absorbing material;
- said method comprising the steps of:
- providing said one or more basic layers;
- providing said sound-absorbing layer;
- manufacturing a composed plate of a size larger than said floor panel at least by providing at least said one or more basic layers and said sound-absorbing layer on top of each other and by mutually attaching at least said one or more basic layers and said sound-absorbing layer;
- wherein at least one of said basic layers being situated below said sound-absorbing layer;
- providing said top layer forming said decorative surface above said sound-absorbing layer, such that the sound-absorbing layer is located between said top layer and said basic layer;
- subsequently forming several floor panels from said composed plates;
- subsequently forming mechanical coupling parts at one or more edges of said floor panels;
- said mechanical coupling parts enabling vertical as well as horizontal locking between coupled similar panels;
- wherein said attaching involves fixing one or more of said sound-absorbing layer and said basic layers upon each other by melting one or more of said sound-absorbing layer and said basic layers by heating the one or more layers into a molten state at their upper surface and, subsequently bringing them together and adhering them with other layers.
Dependencies are inferred from the claim text.