# US 8,340,341 B2 · Coated speaker dome

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- Number: US 8,340,341 B2
- Document ID: US8340341B2
- Status: Granted
- Kind: B2
- Application number: 11/813,959
- Filed: 2006-01-12
- Published: 2008-06-05
- Granted: 2012-12-25
- Earliest claimed: 2005-01-14
- Assignees: Element Six Limited
- Inventors: Neil Perkins; Charles Simon James Pickles; Christopher John Howard Wort; Geoffrey Alan Scarsbrook
- Web page: https://patentgrep.com/patent/US8340341B2

## CPC

- H04R 7/127: {dome-shaped}
- Y10T 428/12431: Foil or filament smaller than 6 mils
- H04R: LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS (producing sounds with frequency not determined by supply frequency G10K)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A rigid three-dimensional component such as a speaker dome is formed of diamond, preferably fabricated to net shape by CVD diamond synthesis, and includes a coating on one or more major surfaces thereof. The coating is designed to enhance the performance and/or to alter the appearance of the component. In particular, the coating is designed to act as a damping medium and/or provide aesthetic qualities to the component.

## Claims

### Claim 1

A speaker dome, comprising:
a dome body formed of a material of high stiffness or high rigidity and having respective inner and outer surfaces; and
a coating on either one or both of the surfaces of the dome body,
wherein the coating is formed of material selected from a group consisting of metals, polymers, plastics, and other solid organic coating materials,
wherein the dome body is formed of diamond, and
wherein the diamond dome body is fabricated to a net shape by CVD diamond synthesis.

### Claim 2 (depends on 1)

A speaker dome according to claim 1, wherein the coating comprises a metal selected from Ti, Au, Pt, and Al.

### Claim 3 (depends on 1)

A speaker dome according to claim 1, wherein the coating comprises a metal selected from Ti, Au, and Al.

### Claim 4 (depends on 1)

A speaker dome according to claim 1, wherein the coating comprises a polymer based paint, a resist material or a photo-resist material.

### Claim 5 (depends on 1)

A speaker dome according to claim 1, wherein the dome body has a thickness of from 5 μm to 500 μm.

### Claim 6 (depends on 1)

A speaker dome according to claim 1, wherein the dome body has a thickness of from 20 μm to 100 μm.

### Claim 7 (depends on 1)

A speaker dome according to claim 1, wherein the dome body has a thickness of from 40 μm to 50 μm.

### Claim 8 (depends on 1)

A speaker dome according to claim 1, wherein the dome body is convex from the side of the listener.

### Claim 9 (depends on 1)

A speaker dome according to claim 1, further comprising:
an integral coil mounting flange or tube.

### Claim 10 (depends on 1)

A speaker dome according to claim 1, wherein the coating includes a plurality of separate layers of different materials.

### Claim 11 (depends on 1)

A speaker dome according to claim 1, wherein the coating is arranged to modify the damping or resonant behaviour of the speaker dome.

### Claim 12 (depends on 11)

A speaker dome according to claim 11, wherein the coating damps out deleterious vibrations, or reduces their amplitude or impact on audible performance of the speaker dome.

### Claim 13 (depends on 11)

A speaker dome according to claim 11, wherein a break-up frequency thereof is greater than 45 kHz and a deviation in an on-axis response curve from a flat response, measured at 4/9 of the break-up frequency, is less than 3 dB.

### Claim 14 (depends on 11, 12, 13)

A speaker dome according to any one of claims 11 to 13, wherein the coating is placed on the inner surface of the dome body.

### Claim 15 (depends on 11)

A speaker dome according to claim 11, wherein the coating increases a sheet density of the dome body by less than 20%.

### Claim 16 (depends on 15)

A speaker dome according to claim 15, wherein the coating increases the sheet density of the dome body by less than 5%.

### Claim 17 (depends on 16)

A speaker dome according to claim 16, wherein the coating increases the sheet density of the dome body by less than 1%.

### Claim 18 (depends on 11)

A speaker dome according to claim 11, wherein the coating is partially densified or porous.

### Claim 19 (depends on 18)

A speaker dome according to claim 18, wherein the coating is foamed.

### Claim 20 (depends on 11)

A speaker dome according to claim 11, wherein the coating is formed of an organic material.

### Claim 21 (depends on 1)

A speaker dome according to claim 1, wherein the coating is arranged to modify or enhance aesthetic properties or an appearance of the speaker dome.

### Claim 22 (depends on 21)

A speaker dome according to claim 21, wherein the coating is placed on the outer surface of the dome body.

### Claim 23 (depends on 21, 22)

A speaker dome according to claim 21 or claim 22, wherein the coating increases a sheet density of the dome body by less than 3%.

### Claim 24 (depends on 23)

A speaker dome according to claim 23, wherein the coating increases the sheet density of the dome body by less than 0.5%.

### Claim 25 (depends on 24)

A speaker dome according to claim 24, wherein the coating increases the sheet density of the dome body by less than 0.1%.

### Claim 26 (depends on 21)

A speaker dome according to claim 21, wherein the coating is formed of a metal or metal alloy.

### Claim 27 (depends on 1)

A speaker dome according to claim 1, wherein the coating is patterned to provide a trademark or other character or symbol.

### Claim 28 (depends on 27)

A speaker dome according to claim 27, wherein the patterning includes open or transparent apertures in the coating suitable for back lighting.

### Claim 29 (depends on 1)

A speaker dome according to claim 1, wherein the speaker dome is a high performance tweeter dome.

### Claim 30 (depends on 29)

A speaker dome according to claim 29, wherein the speaker dome is a high power tweeter dome suitable for high acoustic power projection.

### Claim 31 (depends on 29, 30)

A speaker dome according to claim 29 or claim 30, wherein a diameter of the dome body of the tweeter is greater than 24 mm.

### Claim 32 (depends on 31)

A speaker dome according to claim 31, wherein the diameter of the dome body of the tweeter dome is greater than 35 mm.
