LED light assembly and related methods
AssigneeTomar Electronics, Inc.
InventorScott T. Sikora
Life of this patent
Estimating the term…
Abstract
A light emitting diode (LED) assembly. Implementations of an LED light assembly may include a base having a circuit including a one or more LEDs, a thermally conductive polymer support coupled to the circuit, and a non-thermally conductive polymer member coupled to the thermally conductive polymer support. A non-thermally conductive polymer lens cover may be coupled to the non-thermally conductive polymer member. The non-thermally conductive polymer lens cover may be configured to enclose the circuit of the base when coupled to the non-thermally conductive polymer member.
Claims19
An LED light assembly comprising:
- a base comprising:
- a circuit comprising one or more LEDs;
- a thermally conductive polymer support coupled to the circuit;
- and
- a non-thermally conductive polymer member coupled to the thermally conductive polymer support;
- and
- a non-thermally conductive polymer lens cover coupled to the non-thermally conductive polymer member;
- wherein the non-thermally conductive polymer lens cover is configured to enclose the circuit of the base when coupled to the non-thermally conductive polymer member.
A method of forming an LED light assembly, the method comprising:
- providing a thermally conductive polymer support coupled with a circuit comprising a one or more LEDs;
- overmolding a non-thermally conductive polymer member over a flange extending along a perimeter of the thermally conductive polymer support;
- and
- enclosing the one or more LEDs by welding a non-thermally conductive polymer lens cover to the non-thermally conductive polymer member.
A method of forming an LED light assembly, the method comprising:
- providing a frame comprising a non-thermally conductive polymer member;
- overmolding a thermally conductive polymer support over the frame, the thermally conductive polymer support coupled with a circuit comprising a one or more LEDs;
- and
- enclosing the one or more LEDs by welding a non-thermally conductive polymer lens cover to the frame.
Dependencies are inferred from the claim text.