4D device process and structure
AssigneeInternational Business Machines Corporation
InventorsWilfried Haensch, Roy R. Yu
Life of this patent
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AssigneeInternational Business Machines Corporation
InventorsWilfried Haensch, Roy R. Yu
Estimating the term…
A 4D device comprises a 2D multi-core logic and a 3D memory stack connected through the memory stack sidewall using a fine pitch T&J connection. The 3D memory in the stack is thinned from the original wafer thickness to no remaining Si. A tounge and groove device at the memory wafer top and bottom surfaces allows an accurate stack alignment. The memory stack also has micro-channels on the backside to allow fluid cooling. The memory stack is further diced at the fixed clock-cycle distance and is flipped on its side and re-assembled on to a template into a pseudo-wafer format. The top side wall of the assembly is polished and built with BEOL to fan-out and use the T&J fine pitch connection to join to the 2D logic wafer. The other side of the memory stack is polished, fanned-out, and bumped with C4 solder. The invention also comprises a process for manufacturing the device. In another aspect, the invention comprises a 4D process and device for over 50× greater than 2D memory density per die and an ultra high density memory.
An article of manufacture comprising a 4D device structure which includes a 2D planar multi-core logic wafer and a vertically stacked 3D memory stack which further comprises a tier-1region and a tier-2 region wherein both of said tier-1 region and said tier-2 region are for secondary 3D stacking (4D), said tier-1 region produced by tier-1 bonding, said tier-1 region having a tier-1 dicing area and wherein said 3D memory stack comprises memory wafers or any of the device combination in said 3D memory stack comprising 2D-in-4D, 3D-in-4D, 2D/3D-in-4D, having a top surface and back surface, and at least one of tongue/groove or lock/key features in said tier-1 region at said top surface and back surface, so that said memory wafers or vertical component in said 3D memory stack are stacked in alignment with each other during said tier-1 bonding, and said tongue/groove, lock/key features define x and y locations in said tier-1 and tier-2 devices.
Dependencies are inferred from the claim text.