Layered product, electromagnetic-shielding molded object, and processes for producing these

A layered product having first and second opposed surfaces and comprising:

• (a) a thermosetting resin layer forming said first opposed surface,
• (b) a thermoplastic resin layer forming at least a portion of said second opposed surface, and
• (c) reinforcing continuous filaments arranged in one direction in said layered product;
• wherein,
• (d) said thermoplastic resin layer and said thermosetting resin layer are integrated with each other to form a two-layer structure having a continuous rugged interface,
• (e) some of said filaments extend through said continuous rugged interface and portions of said filaments extending through said continuous rugged interface are included exclusively in their longitudinal direction in said thermosetting resin layer and other portions of the same filaments extending through said continuous rugged interface are included exclusively in their longitudinal direction in said thermoplastic resin layer, and
• (f) said continuous rugged interface is formed between a maximum innermost filament in the resin of said thermoplastic resin layer where the thickness of the resin of said thermoplastic resin layer from the second opposed surface is largest and a minimum innermost filament in the resin of said thermoplastic resin layer where the thickness of the resin of said thermoplastic resin layer from the second opposed surface is smallest;
• and wherein,
• (g) a distance between the maximum innermost filament in said filaments in the resin of said thermoplastic resin layer in the thickness direction thereof and an outermost filament is 10 μm or more.

A layered product having first and second opposed surfaces and comprising:

• a thermosetting resin layer forming the first opposed surface of the layered product,
• a thermoplastic resin layer forming at least part of the second opposed surface of the layered product, and
• reinforcing continuous filaments arranged in one direction in said layered product and existing in both the thermosetting resin layer and the thermoplastic resin layer,
• wherein
• the thermoplastic resin layer and the thermosetting resin layer are integrated at a continuous rugged interface between said layers,
• said continuous rugged interface having a structure such that some of said reinforcing continuous filaments parallel to the first and second opposed surfaces of the layered product extend through said continuous rugged interface and portions of said filaments extending through said continuous rugged interface exist exclusively in their longitudinal direction in the resin of said thermoplastic resin layer and other portions of the same filaments extending through said continuous rugged interface exist exclusively in their longitudinal direction in the resin of said thermosetting resin layer,
• more than one filament is included in the rugged interface in the thickness direction of the layered product, and
• the thickness of an area in said thermoplastic resin layer between an outermost reinforcing continuous filament with respect to the second opposed surface and an innermost reinforcing continuous filament with respect to the second opposed surface is 10 μm or more.