Process for enhanced olefin production
AssigneeUop LLC
InventorAdam J. Kanyuh
Life of this patent
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Abstract
A processing scheme and arrangement for enhanced olefin production involves cooling or treating an olefin cracking reactor effluent stream by contacting the olefin cracking reactor effluent stream with a quench oil stream in a single contact cooler contact zone to produce a cooled vapor stream and to form a heated quench oil stream. A pressure differential across the single contact cooler is less than about 3.5 kPa. The heated quench oil stream can be subsequently cooled and returned to the single contact cooler.
Claims18
A process for cooling an olefin cracking reactor effluent stream, the process comprising:
- producing the olefin cracking reactor effluent stream in an olefin cracking reactor, wherein the olefin cracking reactor effluent stream comprises C2 to C3 olefins;
- contacting the olefin cracking reactor effluent stream with a quench oil stream in a single contact cooler contact zone to produce a cooled vapor stream and to form a heated quench oil stream;
- maintaining the olefin cracking reactor effluent stream at a pressure of about 7 kPa gauge to about 21 kPa gauge at an inlet of the contact cooler to increase a yield of the C2 to C3 olefins in the olefin cracking reactor effluent stream;
- and
- limiting a pressure difference between the inlet of the contact cooler and an outlet of the contact cooler to less than about 3.5 kPa.
A process for treating an olefin cracking reactor effluent stream, the process comprising:
- producing the olefin cracking reactor effluent stream in an olefin cracking reactor, wherein the olefin cracking reactor effluent stream comprises C2 to C3 olefins;
- cooling the olefin cracking reactor effluent stream via indirect heat exchange with a reactor feed stream in a first heat exchange zone to produce a cooled effluent stream having a temperature in a range of about 150° C. to about 210° C.;
- contacting the cooled effluent stream with a quench oil stream in a single packed bed contact cooler contact zone to produce a cooled vapor stream having a temperature in a range of about 25° C. to about 55° C. and to form a heated oil stream, wherein the cooled effluent stream is
- maintained at a pressure of about 7 kPa gauge to about 21 kPa gauge at an inlet of the contact cooler to increase a yield of the C2 to C3 olefins in the olefin cracking reactor effluent stream;
- combining the heated oil stream with a heavy oil feed stream to produce a combined heavy oil stream;
- and
- returning a first portion of the combined heavy oil stream to the contact cooler to provide the quench oil stream.
A process for producing an increased yield of light olefins from an olefin-rich feedstock stream, the process comprising:
- introducing the olefin-rich feedstock stream comprising C4 to C8+ olefins to an olefin cracking reactor to produce an effluent stream comprising at least one of ethylene and propylene;
- cooling the effluent stream via indirect heat exchange with the olefin-rich feedstock stream in a first heat exchange zone to produce a cooled effluent stream;
- contacting the cooled effluent stream with a quench oil stream in a single packed bed contact cooler contact zone to produce a cooled vapor stream and to form a heated quench oil
- wherein the cooled effluent stream is maintained at a pressure of about 7 kPa gauge to about 21 kPa gauge at an inlet of the contact cooler contact zone to increase a reactor yield of the at least one of ethylene and propylene in the effluent stream produced by the olefin cracking reactor, and wherein a pressure difference between an effluent stream inlet of the contact cooler and a cooled vapor stream outlet of the single packed bed contact cooler is limited to less than about 3.5 kPa;
- separating the cooled vapor stream into at least one light weight stream comprising a light olefin selected from the group consisting of ethylene, propylene and combinations thereof;
- combining the heated oil stream with a heavy oil feed stream to produce a combined heavy oil stream;
- cooling the combined heavy oil stream via indirect heat exchange with a cooling medium stream in a second heat exchange zone to produce a cooled combined oil stream;
- and
- returning a first portion of the cooled combined oil stream to the single packed bed contact cooler to provide the quench oil stream.
Dependencies are inferred from the claim text.