Back to results
US 8,025,791 B2Granted
Systems and methods of producing a crude product
AssigneeShell Oil Company
InventorsScott Lee Wellington, Stanley Nemec Milam
Life of this patent
Estimating the term…
Abstract
Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. At least one of the catalyst includes one or more transition metal sulfides. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
Claims29
A method of producing a crude product, comprising:
- in a contacting zone, contacting a crude feed having an API gravity of at most 19 with a hydrogen source in the presence of one or more catalysts at a temperature from about 300° C. to 700° C. to produce a total product that includes the crude product, wherein the crude product is a liquid mixture at 25° C. and 0.101 MPa, at least one of the catalysts comprises one or more transition metal sulfides, and the crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed, as determined by ASTM Method D5307;
- controlling contacting conditions such that the crude product has an API gravity at least 90% higher than the crude feed;
- and
- separating the total product from the contacting zone as a vapor while maintaining a volume of liquid in the contacting zone, where the volume of liquid maintained in the contacting zone is at least 10% of the volume of the contacting zone, and retaining solids and/or used catalyst in the contacting zone, wherein the vapor contains at least 0.8 grams of crude product per gram of crude feed, wherein the crude product is a liquid mixture at 25° C. and 0.101 MPa.
1 more element
Dependencies are inferred from the claim text.