Product repair support system, product manufacturing system, and product manufacturing method

A product repair support system configured to support repair of a product rejected in an inspection based on a prescribed inspection standard, the product repair support system comprising:

• a repair information storage part configured to store a result of the inspection of the repaired product as a component-level repair information for each component, the component-level repair information being obtained by reusing the component in the product, and standards for reuse of the component being created by using the component-level repair information;
• a reference information storage part configured to store reference information related to the product;
• and
• a repair condition optimization part configured to determine appropriateness of a repair condition or selection of the repair condition on basis of the component-level repair information and, in response to a determination of being inappropriate, to optimize data of the repair condition or the selection on basis of at least one of the component-level repair information and the reference information,
• wherein the optimization includes at least one of the following:
• searching the reference information for information related to the repair condition or the selection determined inappropriate, and modifying data content of the repair condition or the selection by inferring an appropriate repair condition from repair history of similar components and units,
• modifying data content of the repair condition or the selection on basis of a pass/fall ratio for each error code of the inspection in the repair information or the component-level repair information, and
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each code of repair content of the inspection in the repair information or the component-level repair information.

A product manufacturing system operable to perform assembly of an article, inspection based on a prescribed inspection standard after the assembly, and repair of a product rejected in the inspection, the product manufacturing system comprising:

• a product repair support system configured to support repair of a product rejected in an inspection based on a prescribed inspection standard;
• and
• a removal part configured to remove a portion rejected in the inspection of the product,
• the product repair support system including:
• a repair information storage part configured to store a result of the inspection of the repaired product as repair information;
• a reference information storage part configured to store reference information related to the product;
• a component repair information extraction part configured to extract a component-level repair information from the repair information stored in the repair information storage part, the component-level repair information being obtained by reusing the component in the product, and standards for reuse of the component being created by using the component-level repair information;
• and
• a repair condition optimization part configured to determine appropriateness of a repair condition or selection of the repair condition on basis of the component-level repair information and, in response to a determination of being inappropriate, to optimize data of the repair condition or the selection on basis of at least one of the repair information, the reference information, and the component-level repair information,
• wherein the optimization includes at least one of the following:
• searching the reference information for information related to the repair condition or the selection determined inappropriate, and modifying data content of the repair condition or the selection by inferring an appropriate repair condition from repair history of similar components and units,
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each error code of the inspection in the repair information or the component-level repair information, and
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each code of repair content of the inspection in the repair information or the component-level repair information.

A product manufacturing system operable to perform assembly of an article, inspection based on a prescribed inspection standard after the assembly, and repair of a product rejected in the inspection, the product manufacturing system comprising:

• a product repair support system configured to support repair of a product rejected in an inspection based on a prescribed inspection standard;
• and
• a removal part configured to remove a portion rejected in the inspection of the product,
• the product repair support system including:
• a repair information storage part configured to store a result of the inspection of the repaired product as a component-level repair information for each component, the component-level repair information being obtained by reusing the component in the product, and standards for reuse of the component being created by using the component-level repair information;
• a reference information storage part configured to store reference information related to the product;
• and
• a repair condition optimization part configured to determine appropriateness of a repair condition or selection of the repair condition on basis of the component-level repair information and, in response to a determination of being inappropriate, to optimize data of the repair condition or the selection on basis of at least one of the component-level repair information and the reference information,
• wherein the optimization includes at least one of the following:
• searching the reference information for information related to the repair condition or the selection determined inappropriate, and modifying data content of the repair condition or the selection by inferring an appropriate repair condition from repair history of similar components and units,
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each error code of the inspection in the repair information or the component-level repair information, and
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each code of repair content of the inspection in the repair information or the component-level repair information.

A product manufacturing method operable to perform assembly of an article, inspection based on a prescribed inspection standard after the assembly, and repair of a product rejected in the inspection, the product manufacturing method comprising:

• performing the inspection on the repaired product and accumulating a result thereof as repair information;
• extracting a component-level repair information from the repair information, the component-level repair information being obtained by reusing the component in the product;
• creating standards for reuse of the component by using the component-level repair information;
• and
• determining appropriateness of a repair condition or selection of the repair condition on basis of the component-level repair information and, in response to a determination of being inappropriate, optimizing data of the repair condition or the selection on basis of at least one of the repair information, reference information related to the product, and the component-related repair information;
• and
• repairing the product on basis of the data of the repair condition or the selection of the repair condition being optimized,
• wherein the optimizing includes at least one of the following:
• searching the reference information for information related to the repair condition or the selection determined inappropriate, and modifying data content of the repair condition or the selection by inferring an appropriate repair condition from repair history of similar components and units,
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each error code of the inspection in the repair information or the component-level repair information, and
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each code of repair content of the inspection in the repair information or the component-level repair information.

A product manufacturing method operable to perform assembly of an article, inspection based on a prescribed inspection standard after the assembly, and repair of a product rejected in the inspection, the product manufacturing method comprising:

• performing the inspection on the repaired product and accumulating a result thereof as a component-level repair information for each component, the component-level repair information being obtained by reusing the component in the product;
• creating standards for reuse of the component by using the component-level repair information;
• determining appropriateness of a repair condition or selection of the repair condition on basis of the component-level repair information and, in response to a determination of being inappropriate, optimizing data of the repair condition or the selection on basis of at least one of the component level repair information and reference information related to the product;
• and
• repairing the product on basis of the data of the repair condition or the selection of the repair condition being optimized,
• wherein the optimizing includes at least one of the following:
• searching the reference information for information related to the repair condition or the selection determined inappropriate, and modifying data content of the repair condition or the selection by inferring an appropriate repair condition from repair history of similar components and units,
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each error code of the inspection in the repair information or the component-level repair information, and
• modifying data content of the repair condition or the selection on basis of a pass/fail ratio for each code of repair content of the inspection in the repair information or the component-level repair information.