Pattern forming method, semiconductor device manufacturing apparatus and storage medium

A pattern forming method for forming parallel linear grooves on a substrate by plasma etching, wherein the substrate has thereon four-layer films including from the top a first-layer film, a second-layer film, a third-layer film and a fourth-layer film by using a substrate in which first mask patterns of linear shape are formed on the first-layer film, the method comprising:

• (a) forming pairs of deposits on both sidewalls of each of mask portions in the first mask patterns by forming a thin film on the first mask patterns, performing an anisotropic etching by plasma to leave downwardly widening deposits at the both sidewalls of each of the mask portions, and exposing a top surface of the second-layer film between the deposits;
• (b) forming on the second-layer film second mask patterns each formed of a pair of mask portions corresponding to the pair of the deposits by removing the mask portion, plasma etching the second-layer film by using the deposits as a mask, and removing the deposits;
• and thereafter,
• (c) forming on the third-layer film third mask patterns each formed of a pair of mask portions corresponding to the pair of downwardly widening deposits formed both sidewalls of the mask portions of the second mask patterns by sequentially performing processes equivalent to the steps (a) and (b) using the second mask patterns of the second-layer film;
• and thereafter,
• (d) forming a thin film on the third mask patterns of the third-layer film, and performing an anisotropic etching by plasma to leave downwardly widening deposits on sidewalls of every two of mask portions facing each other via a region corresponding to a width-directional center of one of the mask portions of the first mask patterns, and to expose a top surface of the fourth-layer film between the deposits while leaving deposits between adjacent mask portions of two of the second mask patterns;
• and thereafter,
• (e) forming grooves on the fourth-layer film by removing the third mask portion formed on the third-layer film, and etching off the fourth-layer film by plasma while using the deposits as a mask.

A pattern forming method for forming parallel linear grooves on a substrate by plasma etching, wherein the substrate has thereon nth-layer films (n being an integer greater than 4) including from the top a first-layer film to a nth-layer film by using a substrate in which first mask patterns of linear shape are formed on the first-layer film, the method comprising:

• (a) forming pairs of deposits on both sidewalls of each of mask portions in the first mask patterns by forming a thin film on the first mask patterns, performing an anisotropic etching by plasma to leave downwardly widening deposits at the both sidewalls of each of the mask portions, and exposing a top surface of the second-layer film between the deposits;
• (b) forming on the second-layer film second mask patterns each formed of a pair of mask portions corresponding to the pair of the deposits by removing the mask portion, plasma etching the second-layer film by using the deposits as a mask, and removing the deposits;
• and thereafter,
• (c) forming on the third-layer film third mask patterns each formed of a pair of mask portions corresponding to the pair of downwardly widening deposits formed both sidewalls of the mask portions of the second mask patterns by sequentially performing processes equivalent to the steps (a) and (b) using the second mask patterns of the second-layer film;
• (d) forming on the (n−1)th-layer film (n−1)th mask patterns each formed of a pair of mask portions corresponding to the pair of downwardly widening deposits formed both sidewalls of the mask portions of (n−2)th mask patterns by performing a process equivalent to the step (c) with respect to the third-layer film to the (n−1)th-layer film;
• and thereafter,
• (e) forming a thin film on the (n−1)th mask patterns of the third-layer film, and performing an anisotropic etching by plasma to leave downwardly widening deposits on sidewalls of every two of mask portions facing each other via a region corresponding to a width-directional center of one of the mask portions of the first mask patterns, and to expose a top surface of the nth-layer film between the deposits while leaving deposits between adjacent mask portions of two of the second mask patterns;
• and thereafter,
• (f) forming grooves on the n-layer film by removing the (n−1)th mask portion formed on the (n−1)th-layer film, and etching off the nth-layer film by plasma while using the deposits as a mask.