Wood-like molded product, manufacturing apparatus for the same, and manufacturing method of the same
AssigneeMisawa Homes Co., Ltd.
InventorMasayuki Kamite
Life of this patent
Estimating the term…
Abstract
A wood-like molded product which is permitted to have wood-like features without using a natural wood material, and is usable as a bottle case to keep a wine bottle or the like inserted therein, and the like. The wood-like molded product includes: a cylindrical main body which is made of a mixed material containing: fine cellulose powder particles obtained from a wood material; and resin, and permits a bottle to be inserted thereinto; and a supporting member provided in the cylindrical main body, to support a bottom face of the bottle inserted in the cylindrical main body.
Claims12
A wood-like molded product comprising:
- a cylindrical main body which is made of a mixed material prepared by mixing wood waste material ground powder obtained from a wood waste material containing an impurity, resin waste material ground powder obtained from a resin waste material containing an impurity, and a pigment, and permits a bottle to be inserted thereinto, the cylindrical main body contains a wood portion in the wood waste material, of 51 to 75 wt % with respect to the whole of the cylindrical main body, a resin portion in the resin waste material, of 10 to 45 wt % with respect to the whole of the cylindrical main body, and the impurities of 20 wt % or less in total with respect to the whole of the cylindrical main body;
- and
- a supporting member provided in the cylindrical main body, to support a bottom face of the bottle inserted in the cylindrical main body, wherein
- a particle size of wood flour particles in the wood portion is set to 1 to 300 μm, the wood flour particles are uniformly dispersed in the cylindrical main body, and a resin is filled between the wood flour particles,
- the pigment forms a wood grain pattern on a surface of the cylindrical main body, and
- the cylindrical main body has an opened top end and an opened bottom end, a uniform outer diameter over an entire length thereof, and a sanded surface having a pattern with a plurality of streaks.
A wood-like molded product comprising:
- a cylindrical main body which is made of a mixed material prepared by mixing wood waste material ground powder obtained from a wood waste material containing an impurity, resin waste material ground powder obtained from a resin waste material containing an impurity, and a pigment, and permits an article to be inserted thereinto, the cylindrical main body contains a wood portion in the wood waste material, of 51 to 75 wt % with respect to the whole of the cylindrical main body, a resin portion in the resin waste material, of 10 to 45 wt % with respect to the whole of the cylindrical main body, and the impurities of 20 wt % or less in total with respect to the whole of the cylindrical main body;
- and
- a supporting member provided to the cylindrical main body, to support a bottom face of the article inserted in the cylindrical main body, wherein
- a particle size of wood flour particles in the wood portion is set to 1 to 300 μm, the wood flour particles are uniformly dispersed in the cylindrical main body, and a resin is filled between the wood flour particles,
- the pigment forms a wood grain pattern on a surface of the cylindrical main body, and
- the cylindrical main body has an opened top end and an opened bottom end, a uniform outer diameter over an entire length thereof, and a sanded surface having a pattern with a plurality of streaks.
A manufacturing method of manufacturing a wood-like molded product that includes
- a cylindrical main body which is made of a mixed material prepared by mixing wood waste material ground powder obtained from a wood waste material containing an impurity, resin waste material ground powder obtained from a resin waste material containing an impurity, and a pigment, and permits a bottle to be inserted thereinto, the cylindrical main body contains a wood portion in the wood waste material, of 51 to 75 wt % with respect to the whole of the cylindrical main body, a resin portion in the resin waste material, of 10 to 45 wt % with respect to the whole of the cylindrical main body, and the impurities of 20 wt % or less in total with respect to the whole of the cylindrical main body, and
- a supporting member provided in the cylindrical main body, to support a bottom face of the bottle inserted in the cylindrical main body, a particle size of wood flour particles in the wood portion being set to 1 to 300 μm, the wood flour particles being uniformly dispersed in the cylindrical main body, and a resin being filled between the wood flour particles, the pigment forming a wood grain pattern on a surface of the cylindrical main body, and the cylindrical main body having an opened top end and an opened bottom end, a uniform outer diameter over an entire length thereof, and a sanded surface having a pattern with a plurality of streaks, the manufacturing method comprising:
- an extrusion molding step of heating and melting the mixed material, and molding the mixed material into a cylindrical shape, having the opened top end and the opened bottom end and the supporting member, through extrusion molding;
- a sizer step of adjusting a sectional shape and a dimension of an extrusion mold product, molded through the extrusion molding in the extrusion molding step, by inserting the extrusion mold product into an opening of a sizer member;
- a sanding step of sanding the surface of the extrusion mold product to form the plurality of streaks thereon;
- and
- a cutting step of cutting the extrusion mold product, of which the sectional shape and the dimension are adjusted in the sizer step, into a predetermined length, thus forming the cylindrical main body.
Dependencies are inferred from the claim text.