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US 8,007,868 B2Granted
Control of morphology of silica films
AssigneeXerocoat Inc.
InventorsMichael Harvey, Paul Meredith
Life of this patent
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Abstract
A method of controlling the morphology of silica or silica-like films formed by coating a precursor formulation of hydrolysable silicate oligomer onto a substrate and curing in a vaporous environment that comprises a base, water and a retarder that retards the hydrolysis of the oligomer.
Claims21
A method of forming a silica film coated on a substrate including the steps of:
- producing a silica precursor solution by dissolving in a solvent a hydrolysable silicate oligomer of the form:
- where each X is independently selected from a hydrolysable or non-hydrolysable group with the proviso that at least three X must be hydrolysable groups and wherein n is an integer between 2 and 10 and wherein the hydrolysable silicate oligomer is not silicic acid tetramethyl ester homopolymer;
- forming a coating of the silica precursor solution on the substrate;
- and
- curing the coating of the silica precursor solution by hydrolysing and condensing the coating in a vaporous environment comprising a base, water and a retarder, said retarder retarding hydrolysis of the hydrolysable silicate oligomer to form a film, wherein the concentration of said retarder in the vaporous environment is selected to control the morphology of the film.
2 more elements
Dependencies are inferred from the claim text.