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US 8,007,688 B2Granted
Process for decontaminating syngas
AssigneeSouthern Research Institute
InventorsRobert S. Dahlin, Thomas K. Gale
Life of this patent
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Abstract
Disclosed herein is an apparatus and methods for decontaminating syngas generated in a fluidized-bed gasifier wherein metal contaminants, inter alia, alkali metals, halogens, particulates, and transition metals and sulfur containing contaminants are removed prior to the catalytic thermal cracking of tar and ammonia. Further disclosed is an apparatus and methods for removing ammonia from syngas.
Claims27
A process for decontaminating syngas, comprising:
- a) contacting syngas with one or more sorbents wherein the contacting is upstream of a catalytic candle filter, to form decontaminated syngas;
- and
- b) passing the decontaminated syngas through a candle filter containing a mixed cracking catalyst wherein ammonia and tars are removed thereby producing a purified syngas.
A process for decontaminating syngas, comprising:
- a) contacting syngas with one or more sorbents upstream of one or more catalytic candle filters;
- and
- b) passing the syngas through the catalytic candle filters, the filters containing a mixed catalyst thereby cracking tars to form purified syngas;
- wherein the catalyst in step (b) further promotes a water-gas shift reaction thereby adjusting the ratio of hydrogen gas to carbon monoxide gas present in the purified syngas.
1 more element
A process for decontaminating syngas, comprising:
- a) contacting raw syngas with an admixture of sorbents chosen from:
- i) kaolin clays or kaolin-containing materials, amorphous aluminosilicates, aluminates, and silicates, and calcium-based sorbents that capture trace metals;
- ii) calcium-based sorbents that capture sulfur-containing species;
- and
- iii) calcium-based or magnesium-based sorbents that capture halides-containing contaminants chosen from chlorine, bromine, fluorine, iodine, hydrogen chloride, hydrogen bromide, hydrogen fluoride, and hydrogen iodide, and
- iv) sorbents that can remove more than one of the contaminants listed in (i) to (iii);
- at high temperatures equal to or greater than about 700° C. thereby capturing onto sorbent particles one or more contaminates chosen from metals, sulfur species, and halides wherein the sorbent particles are captured in a downstream filter to form a decontaminated syngas;
- b) passing the decontaminated syngas formed in step (a) through a catalytic cracking filter element thereby removing the sorbent particles and ash and cracking tars and other hydrocarbon components, wherein the cracking filter comprises a rare earth metal oxide or salt, a transition metal oxide or salt, or a combination thereof thereby forming a sulfur-free, metal free, cracked syngas;
- c) passing the sulfur-free, metal free, cracked syngas into a cooling zone wherein the syngas is cooled to a temperature of at least 370° C. to form a cooled sulfur-free, metal free, cracked syngas;
- and
- d) passing the cooled, sulfur-free, metal free, cracked syngas into a vessel comprising a source of nitric oxide, wherein the nitric oxide reacts with ammonia contaminants present in the sulfur-free, metal free, cracked syngas to produce a purified syngas.
8 more elements
A method for purifying syngas, comprising:
- a) contacting a source of raw syngas with one or more sorbents chosen from:
- i) kaolin clays or kaolin-containing materials;
- ii) calcium-based sorbents;
- thereby removing metal and sulfur contaminants to form a decontaminated syngas;
- and
- b) passing the decontaminated syngas formed in step (a) through a catalytic filter element to thereby remove solid particles and ash and wherein further tars are cracked, the catalytic filter element comprising a rare earth metal oxide or salt, a transition metal oxide or salt, or a combination thereof, thereby forming purified syngas.
3 more elements
Dependencies are inferred from the claim text.