High temperature turbine rotor blade

Abstract

A turbine rotor blade made from the spar and shell construction in which the shell is a thin wall shell made from a high temperature resistant material that is formed by a wire EDM process, and where the shell is secured to the spar using a retainer that is poured into retainer occupying spaces formed in the shell and the spar, and then hardened to form a rigid retainer to secure the shell to the spar. The spar includes a number of radial extending projections each with a row of cavities that form the retainer occupying spaces in order to spread the loads around. The retainer can be a bicast material, a transient liquid phase bonding material, or a sintered metal. An old shell can be easily removed and replaced with a new shell by removing parts of the retainer and re-pouring a new retainer with a new shell in place.

Dependencies are inferred from the claim text.