# US 7,997,835 B2 · Multiple chuck hand tool

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- Number: US 7,997,835 B2
- Document ID: US7997835B2
- Status: Granted
- Kind: B2
- Application number: 12/762,858
- Filed: 2010-04-19
- Published: 2010-08-12
- Granted: 2011-08-16
- Earliest claimed: 2007-10-19
- Assignees: Whitehot Solutions Pty Ltd
- Inventors: John Whitehead; Iain White; Mark Van Vegten
- Web page: https://patentgrep.com/patent/US7997835B2

## CPC

- B23B 39/205: {Turret head drilling machines}
- B23B 45/008: {Gear boxes, clutches, bearings, feeding mechanisms or like equipment}
- B25F 3/00: Associations of tools for different working operations with one portable power-drive means; Adapters therefor
- Y10T 408/21: with signal, indicator, illuminator or optical means
- Y10T 408/37: Turret of tools
- Y10T 408/65: Means to drive tool
- Y10T 408/70: Tool or tool-support with torque-applying clutch
- B23B: TURNING; BORING (arrangements for copying or controlling B23Q)
- B25F: COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR {(machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass B23P23/00 and subgroups)}
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A tool (10) including a drive shaft (36) having an axis of rotation, and a plurality of bit holders (28,30) interchangeable with one another at a position of use. The bit holders (28,30) being mounted on a turret (26) which is rotatable around an axis (k) set at an angle to the axis of rotation of the drive shaft (36). The drive shaft (36) being in drive connection with a respective bit holder (28,30) at the position of use, wherein the tool (10) includes means (20x) for engaging a clutch (46) which activates a drive train (44) to establish a drive connection between the drive shaft (36) and the turret (26) so that subsequent operation of the drive shaft (36) rotates the turret (26) to interchange the positions of the bit holders (28,30) at the position of use, and wherein after the turret (26) has been rotated the clutch (46) is disengaged to deactivate the drive train (44) to prevent any further rotation of the turret (26).

## Claims

### Claim 1

A tool comprising:
a drive shaft having an axis of rotation;
a plurality of bit holders interchangeable with one another at a position of use, the bit holders being mounted on a turret rotatable around an axis at an angle to the axis of rotation of the drive shaft, the drive shaft being in drive connection with a respective bit holder at the position of use; and
means for engaging a clutch to activate a drive train to establish a drive connection between the drive shaft and the turret so that subsequent operation of the drive shaft rotates the turret to interchange the positions of the bit holders at the position of use, and wherein after the turret has been rotated the clutch is disengaged to deactivate the drive train to prevent rotation of the turret.

### Claim 2 (depends on 1)

The tool as claimed in claim 1, wherein the drive train is a gear train which is inactive until such time that the clutch is engaged by way of the clutch engagement means.

### Claim 3 (depends on 2)

The tool as claimed in claim 2, wherein the gear train is in constant mesh with the drive shaft and the turret such that there is no crashing of any of the gears of the gear train upon engagement of the clutch.

### Claim 4 (depends on 2)

The tool as claimed in claim 2, wherein the gear train is a layshaft gear train which is disposed above the drive shaft of the tool.

### Claim 5 (depends on 4)

The tool as claimed in claim 4, wherein the clutch is affixed to a gear which is in constant mesh with a cooperating layshaft drive gear that is disposed on one end of a layshaft.

### Claim 6 (depends on 5)

The tool as claimed in claim 5, wherein a turret drive gear is disposed at the other end of the layshaft and that turret drive gear is in constant mesh with a turret rotation gear that is affixed to, or is integral with, the turret of the tool.

### Claim 7 (depends on 6)

The tool as claimed in claim 6, wherein the layshaft mounted turret drive gear is a bevel gear pinion, and the turret mounted turret rotation gear is a bevel gear crown.

### Claim 8 (depends on 5)

The tool as claimed in claim 5, wherein the clutch is axially aligned with the drive shaft and the drive shaft passes therethrough such that it can establish a drive connection with the bit holder at the position of use.

### Claim 9 (depends on 8)

The tool as claimed in claim 8, wherein the clutch and the gear affixed thereto are non-functioning until such time that the clutch is engaged by way of the clutch engagement means.

### Claim 10 (depends on 4)

The tool as claimed in claim 4, wherein the drive shaft is reciprocal between a first axially-spaced location at which the drive shaft is engaged with a respective bit holder at the position of use and a second axially-spaced location at which the drive shaft is disengaged from the respective bit holder at the position of use.

### Claim 11 (depends on 10)

The tool as claimed in claim 10, wherein activation of the clutch engagement means also moves the drive shaft from its first location to its second location which disengages the drive shaft from the bit holder at the position of use and allows the turret to be rotated by way of the layshaft gear train, wherein after the turret has been rotated the drive shaft returns to its first location and reestablishes a drive connection with the bit holder at the position of use.

### Claim 12 (depends on 1)

The tool as claimed in claim 1, wherein the drive shaft is fixed and non-reciprocating, and engagement with a bit holder at the position of use is provided by way of bit holder engagement shafts which when engaged with the drive shaft are disposed in parallel to the drive shaft.

### Claim 13 (depends on 12)

The tool as claimed in claim 12, wherein the drive shaft and the bit holder engagement shafts include cooperating gears to enable a drive connection to be applied to the bit holder at the position of use.

### Claim 14 (depends on 1)

The tool as claimed in claim 1, wherein the clutch engagement means is an activation mechanism that is selectively operable by way of at least one trigger means.

### Claim 15 (depends on 14)

The tool as claimed in claim 14, wherein the at least one trigger means is affixed to, or is integral with, the activation mechanism such that when force is applied to the at least one trigger means the activation mechanism mechanically engages the clutch by way of an integral yoke means.

### Claim 16 (depends on 15)

The tool as claimed in claim 15, wherein the activation mechanism also includes at least one pawl means that locks the turret in place until such time that the at least one trigger means is engaged.

### Claim 17 (depends on 16)

The tool as claimed in claim 16, wherein the yoke means is coupled to the clutch such that when force is applied to the at least one trigger means the clutch is engaged to activate the layshaft gear train.

### Claim 18 (depends on 17)

The tool as claimed in claim 17, wherein the turret includes at least two notches that cooperate with the at least one pawl means, each of these notches corresponding to a predetermined alignment position of the turret such that when the at least one pawl means is received within a notch the turret is locked in place and a bit holder is properly aligned at the position of use.

### Claim 19 (depends on 18)

The tool as claimed in claim 18, wherein upon engagement of the activation mechanism the at least one pawl means is removed from a first notch which allows the turret to rotate through a predetermined angle until such time that the at least one pawl means slips into a further notch which eliminates any further rotation of the turret.

### Claim 20 (depends on 19)

The tool as claimed in claim 19, wherein the activation mechanism disengages automatically upon the at least one pawl means slipping into the further notch, and wherein, at this time the clutch operatively disengages from the drive train automatically.

### Claim 21 (depends on 14)

The tool as claimed in claim 14, wherein the activation mechanism includes an escapement mechanism that relieves any unnecessary force that is applied to the at least one trigger means.

### Claim 22 (depends on 1)

The tool as claimed in claim 1, wherein the tool is a pistol grip power drill and the bit holders are chucks.

### Claim 23 (depends on 22)

The tool as claimed in claim 22, wherein the turret has an axis of rotation set at substantially 45° to the drive shaft axis, and is equipped with two chucks.

### Claim 24 (depends on 23)

The tool as claimed in claim 23, wherein a first chuck is configured for screwing applications and includes a magnetic retain hex nose piece for receipt of tool bits, and a second chuck is a keyless drill chuck configured for drilling applications.

### Claim 25 (depends on 24)

The tool as claimed in claim 24, wherein the first chuck includes an adjustable clutch means to control the rotational resistance that can be applied to that chuck to assist with screwing applications.

### Claim 26 (depends on 22)

The tool as claimed in claim 22, further including at least one visible level gauge to assist a user with horizontal and/or vertical alignment.

### Claim 27 (depends on 26)

The tool as claimed in claim 26, wherein the tool includes two visible level gauges, one for horizontal alignment and one for vertical alignment, and these level gauges are spirit level gauges.

### Claim 28 (depends on 22)

The tool as claimed in claim 22, including at least one power trigger means to selectively establish rotation of the drive shaft.

### Claim 29 (depends on 28)

The tool as claimed in claim 28, further including at least one LED hi-intensity work light built into a tool casing and facing the position of use, such that when the at least one power trigger means is activated the LED work light is switched on to illuminate an area adjacent the position of use.

### Claim 30 (depends on 22)

The tool as claimed in claim 22, wherein a casing of the tool includes a dashboard section for displaying a battery condition meter, the battery condition meter being a multi-stage light trail indicator.

### Claim 31 (depends on 1)

The tool as claimed in claim 1, wherein the tool is an attachment for a pistol grip power drill, and the bit holders are chucks.

### Claim 32

A tool comprising:
a drive shaft having an axis of rotation;
a turret rotatable about a turret axis that is at angle relative to the axis of rotation of the drive shaft, wherein the turret includes a plurality of bit holders interchangeable with one another between a use position and a non-use position;
a turret drive operatively coupled to the drive shaft via a clutch; and
a hand-activated turret release to move the clutch between a first position to operatively couple the turret drive and the drive shaft so that operation of the drive shaft rotates the turret to interchange the positions of the plurality of bit holders and a second position to operatively decouple the turret drive and the drive shaft to prevent rotation of the turret when the one of the plurality of bit holders is in the use position, wherein the clutch includes a gear in constant mesh with a gear of the turret drive when the clutch is in the first position and the second position.

### Claim 33 (depends on 32)

A tool of claim 32, wherein the hand-activated turret release is activated via a trigger to operatively couple the turret drive and the drive shaft, and the hand-activated turret release is automatically deactivated to operatively decouple the turret drive and the drive shaft after one of the plurality of bit holders is moved from the use position to the non-use position or the non-use position to the use position.

### Claim 34 (depends on 32)

A tool of claim 32, wherein the turret drive includes a layshaft to operatively couple the gear of the turret drive, the gear of the clutch, and a gear of the turret.

### Claim 35 (depends on 32)

A tool of claim 32, wherein the trigger comprises a yoke that engages a groove of the clutch housing.

### Claim 36 (depends on 32)

A tool of claim 32, wherein the hand-activated turret release moves a friction plate coupled the drive shaft into frictional engagement with the clutch to drive the turret drive when the hand-activated turret release is activated.
