Systems and methods for producing substitute natural gas
AssigneeKellogg Brown & Root LLC
InventorsSiva Ariyapadi, Philip Shires
Life of this patent
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Abstract
Systems and methods for producing synthetic natural gas are provided. The method can include gasifying a carbonaceous feedstock within a gasifier to provide a raw syngas. The raw syngas can be cooled to provide a cooled raw syngas. The cooled raw syngas can be processed in a purification system to provide treated syngas. The purification system can include a flash gas separator in fluid communication with the gasifier and a saturator. The treated syngas can be converted to synthetic natural gas to provide steam, a methanation condensate, and a synthetic natural gas. The methanation condensate can be introduced to the flash gas separator.
Claims20
A method for producing synthetic natural gas, comprising:
- gasifying a carbonaceous feedstock within a gasifier to provide a raw syngas;
- cooling the raw syngas to provide a cooled raw syngas;
- processing the cooled raw syngas within a purification system to provide treated syngas, wherein the purification system comprises a flash gas separator in fluid communication with the gasifier and a saturator;
- converting the treated syngas to synthetic natural gas to provide steam, a methanation condensate, and a synthetic natural gas;
- and
- introducing the methanation condensate to the flash gas separator.
A method for producing synthetic natural gas, comprising:
- gasifying a carbonaceous feedstock within a gasifier to provide a raw syngas;
- cooling the raw syngas to provide a cooled raw syngas;
- processing the cooled raw syngas within a purification system to provide treated syngas, wherein the purification system comprises a flash has separator in fluid communication with the gasifier and a saturator;
- converting the treated syngas to synthetic natural has to provide steam, a methanation condensate, and a synthetic natural gas;
- introducing the methanation condensate to the flash gas separator;
- indirectly exchanging heat from the raw syngas to the steam to provide superheated steam;
- and
- introducing the superheated steam to a steam turbine connected to an electric power generator to provide power and a condensate.
A method for producing synthetic natural gas comprising:
- gasifying a carbonaceous feedstock within a gasifier to provide a raw syngas comprising particulates;
- cooling the raw syngas within a syngas cooler to provide a cooled syngas and a first process condensate;
- recycling the first process condensate within the syngas cooler;
- removing at least a portion of the particulates from the cooled syngas within a particulate control device to provide a filtered syngas;
- adding moisture to a first portion of the filtered syngas within a saturator to provide a saturated syngas;
- shift converting the saturated syngas within a shift converter to provide a shift converted syngas;
- cooling the shift converted syngas within a gas cooler to provide a cooled shift converted syngas and a second process condensate;
- hydrolytically treating a second portion of the filtered syngas within a carbonyl sulfide hydrolysis device to provide a carbonyl sulfide lean syngas;
- ammonia scrubbing the carbonyl sulfide lean syngas with water within an ammonia scrubber to provide scrubbed syngas and waste water comprising ammonia;
- combining the second condensate with the waste water to provide a combined condensate;
- introducing a first portion of the scrubbed syngas to the gasifier;
- combining a second portion of the scrubbed syngas with the cooled shift converted syngas to provide a mixed syngas;
- treating the mixed syngas to provide a treated syngas;
- converting the treated syngas within a methanator to provide steam, a methanation condensate, and a synthetic natural gas;
- compressing the synthetic natural gas to provide a compressed syngas;
- separating the combined condensate and the methanation condensate within a flash gas separator to provide a flashed gas and a condensate;
- introducing the flashed gas to the gasifier;
- introducing the condensate to the saturator;
- indirectly exchanging heat from the raw syngas to the steam within the syngas cooler to provide superheated steam.
Dependencies are inferred from the claim text.