Chromate-free resin-composite vibration deadening material
AssigneeNippon Steel Corporation
InventorNobuo Kadowaki
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Abstract
A chromate-free resin composite damping material is provided having a multilayer structure. The material can include an viscoelastic resin composition provided between two metal plates as an intermediate layer, where the viscoelastic resin composition can include a thermosetting resin further including an amorphous copolymerizable polyester resin and a curing agent. A surfaces of each metal plate contacting the resin composition can be provided with a chromate-free adhesion boundary film which includes between about 5 and 50 mass % of silica, between about 5 and 50 mass % of a polyester resin, between about 1 and 50 mass % of tannic acid, and between about 0 and 30 mass % of a silane coupling agent. Such damping material can provide excellent durable adhesion properties.
Claims7
A vibration-deadening material, comprising:
- a multilayer structure comprising an intermediate layer, a first metal sheet, and a second metal sheet, wherein the intermediate layer comprises a viscoelastic resin composition provided between the first metal sheet and the second metal sheet, and wherein:
- (i) the viscoelastic resin composition comprises a thermosetting resin which includes an amorphous copolymerizable polyester resin and a curing agent,
- wherein the amorphous copolymerizable polyester resin includes a polycarboxylic acid chosen from at least one of adipic acid, sebacic acid, dimer acid, hydrogenated dimer acid, or alkenylsuccinic acid in an amount of between approximately 5 mol % to approximately 50 mol % in whole polycarboxylic acid components, the amorphous copolymerizable polyester resin further including aromatic dicarboxylic acid in an amount of approximately 50 mol % or more in the whole polycarboxylic acid components,
- wherein the amorphous copolymerizable polyester resin includes a glass transition point temperature between approximately −40° C. and approximately −10° C.,
- wherein a weight average molecular weight of the amorphous copolymerizable polyester resin is approximately 8,000 or more, a blended amount of the curing agent in the viscoelastic resin is approximately 3 parts by mass to approximately 35 parts by mass or more, with respect to 100 parts by weight of the amorphous copolymerizable polyester resin,
- and wherein the curing agents include at least one types of curing agents selected from the group consisting of polyepoxy compounds, acid anhydrides, and polyisocyanate compounds;
- (ii) a first surface of the first metal sheet and a second surface of the second metal sheet contact the viscoelastic resin composition;
- and
- (iii) each of the first and second surfaces includes a bonding undercoat comprising between about 5 and 50 mass % of silica, between about 5 and 50 mass % of a polyester resin having a glass transition point temperature of approximately 0° C. or greater, between about 1 and 50 mass % of tannic acid, and between about 0 and 30 mass % of a silane coupling agent, and
- wherein the bonding undercoat is essentially free of chromate.
Dependencies are inferred from the claim text.