# US 7,918,825 B2 · Interfacing a prefilled syringe with an infusion pump to fill the infusion pump

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- Number: US 7,918,825 B2
- Document ID: US7918825B2
- Status: Granted
- Kind: B2
- Application number: 11/947,117
- Filed: 2007-11-29
- Published: 2009-06-04
- Granted: 2011-04-05
- Earliest claimed: 2007-11-29
- Assignees: Insulet Corporation
- Inventors: Jason Brian O'Connor; Luis Malave
- Web page: https://patentgrep.com/patent/US7918825B2

## CPC

- A61M 5/14248: {of the skin patch type}
- A61M 39/04: having pierceable self-sealing members
- A61M 2005/1426: {with means for preventing access to the needle after use}
- A61M 2039/0205: {for injecting media}
- A61M 2209/045: for filling, e.g. for filling reservoirs
- A61M: DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY (introducing media into or onto the bodies of animals A61D7/00; means for inserting tampons A61F13/26; devices for administering food or medicines orally A61J; containers for collecting, storing or administering blood or medical fluids A61J1/05); DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY (surgery A61B; chemical aspects of surgical articles A61L); DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR {(Electrotherapy, e.g. producing anaesthesia by the use of alternating or intermittent currents A61N1/36021)}

## Abstract

A prefilled syringe may be interfaced with and used to fill an infusion pump with therapeutic liquid. The dispensing end of the prefilled syringe may be coupled (either directly or indirectly using a syringe cap) to a syringe coupling region of the infusion pump, for example, using a threaded engagement or snap fit engagement. As the dispensing end of the prefilled syringe is coupled to the syringe coupling region of the pump housing, a needle passes through the pump housing and/or a needle passage region of the dispensing end such that the prefilled syringe is fluidly coupled to a reservoir in the pump. In various embodiments, the needle may be located in the syringe coupling region or in a syringe cap coupled to the dispensing end of the prefilled syringe.

## Claims

### Claim 1

An infusion pump for interfacing with a prefilled syringe to fill the infusion pump with a therapeutic liquid, the infusion pump comprising:
a pump housing comprising a base including a syringe coupling region, the syringe coupling region including a fill port and a recessed engaging portion recessed into the pump housing and configured to engage a dispensing end of a prefilled syringe, wherein the recessed engaging portion is internally threaded to engage the dispensing end of the prefilled syringe in a threaded engagement;
a needle located in the syringe coupling region, the needle having a first end passing through the fill port and a second end, being recessed beneath an outer surface of the base and positioned within the recessed engaging portion such that the second end of the needle passes through the dispensing end of the prefilled syringe as the dispensing end of the prefilled syringe engages the recessed engaging portion; and
a reservoir located within the housing, the reservoir being fluidly coupled to the needle.

### Claim 2 (depends on 1)

The infusion pump of claim 1 further comprising a protective cover positioned in the syringe coupling region, the protective cover being configured to engage the dispensing end of the prefilled syringe such that the protective cover moves from a first position covering the needle to a second position exposing the needle.

### Claim 3 (depends on 2)

The infusion pump of claim 2 further comprising a needle shroud positioned around the needle and beneath the protective cover, the needle shroud being configured to move from a first position surrounding the needle to a second position exposing the needle.

### Claim 4 (depends on 1)

The infusion pump of claim 1 further including a transfer tube coupled to the needle.

### Claim 5

A method of filling an infusion pump with therapeutic liquid using a prefilled syringe, the method comprising:
obtaining a prefilled syringe, the prefilled syringe comprising a prefilled vial containing a predetermined quantity of therapeutic liquid, the prefilled vial having a dispensing end;
obtaining an infusion pump comprising a pump housing and a reservoir within the housing, the housing comprising a base including a syringe coupling region, the syringe coupling region including a fill port and a recessed portion recessed into the pump housing, wherein a needle is located in the recessed portion of the syringe coupling region, the needle having a first end passing through the fill port and a second end being recessed beneath an outer surface of the base;
coupling the dispensing end of the prefilled vial to the syringe coupling region of the infusion pump by threadably engaging the recessed portion of the syringe coupling region with the dispensing end such that the needle passes through the dispensing end as the dispensing end is engaged and such that the prefilled vial is fluidly coupled to the reservoir via the fill port;
dispensing a predetermined amount of therapeutic liquid from the prefilled vial into the reservoir; and
removing the dispensing end of the prefilled vial from the syringe coupling region.