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US 7,897,125 B1Granted
Silicon tetrafluoride byproduct separation process
OwnerVithal Revankar, Sanjeev Lahotiinventors
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Abstract
Embodiments of the invention provide a system and process for recovering useful compounds from a byproduct composition produced in a silicon tetrafluoride production process.
Claims9
A process for recovering useful compounds from a byproduct composition produced in a silicon tetrafluoride production process, comprising:
- calcining a byproduct composition comprising sodium sulfate and aluminum sulfate and forming an oxidized phase mixture comprising alumina solids, and sodium sulfate and a gaseous phase comprising sulfur trioxide;
- absorbing the gaseous sulfur trioxide in a mixture of sulfuric acid and water to produce oleum;
- cooling the oxidized phase mixture to produce a cooled solid phase mixture;
- mixing the cooled solid phase mixture with water to produce a dissolved product comprising dissolved sodium sulfate and suspended alumina solids;
- filtering the dissolved product to obtain a cake comprising alumina and a sodium sulfate salt solution;
- crystallizing the sodium sulfate salt solution to produce steam condensate and a sodium sulfate sludge;
- drying the cake to produce alumina solids;
- and
- drying the sludge to produce a dry sodium sulfate salt.
6 more elements
A system for recovering alumina and sodium sulfate from a kiln byproduct in a silicon tetrafluoride production process comprising:
- a hopper for receiving the kiln byproduct;
- a rotary feeder for transferring the kiln byproduct to a calcination kiln, the calcination kiln operable to temperatures of about 1000° C.;
- a combustor for supplying heat to the calcination kiln;
- an exchanger for cooling an oxidized product from the calcination kiln and preheating air for the combustor;
- a product dissolving tank for receiving the cooled oxidized product from the exchanger;
- a rotary filter for separating suspended particles from an effluent of the product dissolving tank;
- a crystallizer for recovering sulfate salts from a liquid effluent of the rotary filter;
- a dryer for drying particulate recovered from the rotary filter;
- and
- an oleum scrubber for receiving a gaseous product of the calcination kiln.
7 more elements
Dependencies are inferred from the claim text.