Heat transfer materials and methods of making and using the same
AssigneeNeenah Paper, Inc.
InventorRussell Dolsey
Life of this patent
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Abstract
A heat transfer paper configured to reduce the amount of stray toner on a heat transfer material, especially when the image is formed via a laser printer or laser copier, is generally disclosed. The heat transfer material includes an image-receptive coating overlying a splittable layer and a base sheet. The image-receptive coating includes thermoplastic polyolefin wax microparticles, a thermoplastic binder, and a humectant. The thermoplastic polyolefin wax microparticles have an average particle size of from about 30 microns to about 50 microns and melt at temperatures between about 130° C. and about 200° C.
Claims21
A method of making a heat transfer material for use to transfer toner ink to a substrate, the method comprising:
- forming a splittable layer overlying a base sheet;
- forming a toner ink image-receptive coating overlying the splittable layer to form the heat transfer material, wherein the toner ink image-receptive coating comprises thermoplastic polyolefin wax microparticles in an amount from about 10% to about 75% by weight based on the dry weight of the toner ink image-receptive coating, a thermoplastic binder, and a humectant, wherein the thermoplastic polyolefin wax microparticles have an average particle size of from about 30 microns to about 50 microns and melt at temperatures between about 130° C. and about 200° C., wherein the thermoplastic polyolefin wax microparticles comprise a thermoplastic polyolefin wax polymer having a weight average molecular weight of about 10,000 to about 15,000, and wherein the humectant comprises urea;
- and
- drying the heat transfer material, wherein the humectant is configured to draw moisture back into the heat transfer sheet after drying.
Dependencies are inferred from the claim text.