US 7,882,619 B2Granted

Method for setting stator coil

AssigneeKabushiki Kaisha Toyota Jidoshokki

InventorsKazuyuki Yamaguchi, Tetsuya Koyama, Yusuke Niimi, Kenji Yoshida

Life of this patent

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Abstract

Stator coils are inclined with respect to the axial direction of annularly arranged coil holding portions and such that at least parts of the stator coils overlap one another. In setting the stator coils on the coil holder, the stator coils are sequentially set on the coil holder in a predetermined direction, which is a coil setting direction, from the starting stator coil so as to overlap one another. The second section of the ending stator coil is set at the same position as a position where the first section of the starting stator coil is set in the circumferential direction or at a position advanced from the position where the first section of the starting stator coil is set in the circumferential direction. The ending stator coil is set on the coil holder to be further inward than the starting stator coil. Therefore, stator coils are evenly arranged.

Claims3

Dependent claims

A method for setting a plurality of stator coils on an inserting blade before mounting the stator coils on a stator core using the inserting blade such that the stator coils overlap one another to form a spiral shape, the stator coils including a starting stator coil and an ending stator coil, the method comprising:

setting the stator coils on a coil holder in a predetermined coil setting direction, from the starting stator coil so as to overlap one another, the coil holder being the inserting blade or a setting jig from which stator coils are shifted to the inserting blade, the coil holder including a plurality of coil holding portions to define a plurality of slits arranged at equal pitches in an annular shape, each of the stator coils having a first section and a second section, there being a phase difference between the position of the first section and the second section of the same stator coil on the coil holder, the stator coils being inclined with respect to the axial direction of the coil holder such that the first section of one stator coil overlaps the second section of the next stator coil in the axial direction, and the second section of the next stator coil is inserted inward of the first section of the one stator coil in the axial direction;
before setting the ending stator coil on the coil holder, lifting the first section of the starting stator coil from the coil holder to avoid interference between the first section of the starting stator coil and the second section of the ending stator coil, with the second section of the starting stator coil remaining inserted in the coil holder;
setting the ending stator coil on the coil holder;
and
after setting the ending stator coil on the coil holder, setting the first section of the starting stator coil on the coil holder.

2 more elements

providing a coil holder including a plurality of holding positions defining slits arranged at equal pitches in an annular shape, the coil holder being the inserting blade or a setting jig from which stator coils are shifted to the inserting blade, and wherein the holding positions are sequentially arranged in a spiral along a coil setting direction to be displaced in the axial direction of the annularly arranged coil holding portions, the coil holder being formed to have a cutout extending along the spiral, the cutout being located between part of the coil holding portion that retains a first section of the starting stator coil and part of the coil holding portion that retains a second section of the ending stator coil,
setting the stator coils on the coil holder sequentially in a predetermined coil setting direction, from the starting stator coil to the ending stator coil so as to overlap one another, there being a phase difference between the position of the first section and the second section of the same stator coil on the coil holder, the stator coils being inclined with respect to the axial direction of the coil holder such that the first section of one stator coil overlaps the second section of the next stator coil in the axial direction, and the second section of the next stator coil is inserted inward of the first section of the one stator coil in the axial direction,
after setting all the stator coils on the coil holder, shifting the stator coils from the coil holder to the inserting blade or the stator core while maintaining the state where the stator coils overlap one another to form a spiral shape,
after the starting stator coil is shifted from the coil holder to the inserting blade or the stator core, removing part of the setting jig corresponding to the starting stator coil from the setting jig;
and
shifting the ending stator coil from the coil holder to the inserting blade or the stator core.

3 more elements

Dependencies are inferred from the claim text.

Facts

Application: 11/818,699Filed 14 Jun 2007
Priority: JP 2006-16648815 Jun 2006
Published: US 2008/0012433 A117 Jan 2008
Granted: 8 Feb 2011
Term ends: Not estimatedThe source records don’t support an estimate.

Classification7 codes

H02K 15/068
Inserted in parallel to the axis of the slots or inter-polar channels: strippers; Embedding windings by strippers
Y10T 29/49009
Electrical device making: dynamoelectric machine
Y10T 29/49073
Electromagnet, transformer or inductor: by assembling coil and core
Y10T 29/53143
Means to assemble electrical device: motor or generator