S-(α, α′-disubstituted-α″-acetic acid)—substituted dithiocarbonate derivatives for controlled radical polymerizations, process and polymers made therefrom
AssigneeLubrizol Advanced Materials, Inc.
InventorJohn Ta-Yuan Lai
Life of this patent
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Abstract
Dithiocarbonate derivatives are disclosed, along with a process for preparing the same. The dithiocarbonate compounds can be utilized as initiators, chain transfer agents and/or terminators in controlled free radical polymerizations. The dithiocarbonates can be used to produce polymers having narrow molecular weight distribution. Advantageously, the compounds of the present invention can also introduce functional groups into the resulting polymers. The dithiocarbonate compounds have low odor and are substantially colorless.
Claims23
A composition, comprising:
- a dithiocarbamate polymer or copolymer having the formula:
- wherein R12 and R13, independently, are the same or different, are optionally substituted, and represent a linear or branched alkyl having from 1 to 12 carbon atoms, and an aryl group having from 6 to 18 carbon atoms;
- R12 and R13 can form and be part of a substituted or unsubstituted cyclic ring having from 3 to 12 carbon atoms;
- when substituted said R12 and R13 substituents are selected from alkyl having from 1 to 6 carbon atoms, aryl, halogen, cyano, nitro, and an ether residue having from 2 to 20 carbon atoms;
- wherein R15 and R16, independently, are the same or different, optionally substituted, and represent hydrogen, linear or branched alkyl having from 1 to 18 carbons, aryl having from 6 to 18 carbon atoms, arylalkyl having from 7 to 18 carbons, alkenealkyl having from 3 to 18 carbon atoms;
- R15 and R16 taken together with the nitrogen atom to which they are attached form a substituted or unsubstituted cyclic ring having a total of 4 to 12 carbon atoms, optionally having heteroatoms selected from N, O, NH, C(O), and S;
- when substituted said R15 and R16 substituents are selected from alkyl having from 1 to 6 carbon atoms, aryl, halogen, cyano, amino, an alkene group, an alkoxycarbonyl group, an aryloxycarbonyl group, a carboxy group, an acyloxy group, a carbamoyl group, an alkylcarbonyl group, an alkylarylcarbonyl group, an arylcarbonyl group, an arylalkylcarbonyl group, a phthalimido group, a maleimido group, a succinimido group;
- amidino group, a guanidimo group, an allyl group, an epoxy group, an alkoxy group, a hydroxyl group, an ether residue having a total of 2 to 20 carbon atoms, nitro, a carboalkoxy group, a heterocyclic group having one or more hetero atoms selected from S, O, and N;
- and an alkali metal salt and quaternary ammonium salt thereof;
- wherein T is a divalent radical having a nitrogen atom directly connected to each carbon atom of the two thiocarbonyl groups;
- wherein said polymer repeat units are polymerized from at least one conjugated diene monomer, a vinyl monomer, and combinations thereof, with the proviso that each repeat unit can be the same or different;
- and wherein the number of said repeat units f, independently, is from 1 to 10,000.
A method for forming a S-(α,α′-disubstituted-α″-acetic acid) or bis S-(α,α′-disubstituted-α″-acetic acid) dithiocarbamate compound of the formula:
- comprising the steps of:
- reacting a metal salt of a dithiocarbamate, a haloform, and a ketone in the presence of a base in the optional presence of a phase transfer catalyst selected from a polyether, an onium salt, and combinations thereof to form a reaction product;
- and
- acidifying said reaction product to form said S-(α,α′-disubstituted-α″-acetic acid) or bis S-(α,α′-disubstituted-α″-acetic acid) dithiocarbamate compound;
- wherein j is 1 or 2;
- R12 and R13, independently, are the same or different, are optionally substituted, and represent a linear or branched alkyl having from 1 to 12 carbon atoms, and an aryl group having from 6 to 18 carbon atoms:
- R12 and R13 can form and be part of a substituted or unsubstituted cyclic ring having from 3 to 12 carbon atoms;
- when substituted, said R12 and R13 substituents are selected from an alkyl group having 1 to 6 carbon atoms, aryl, halogen, cyano, nitro, and an ether residue having 2 to 20 carbon atoms;
- with the proviso that when j is 1, T is (—NR15R16), and when i is 2, T is a divalent radical haying a nitrogen' atom directly connected to each carbon atom of the two thiocarbonyl groups;
- wherein R15 and R16, independently, are the same or different, optionally substituted, and represent hydrogen, linear or branched alkyl having from 1 to 18 carbons, aryl having from 6 to 18 carbon atoms, arylalkyl having from 7 to 18 carbons, alkenealkyl having from 3 to 18 carbon atoms, a polyalkylene glycol ether residue;
- R15 and R16 taken together with the nitrogen atom to which they are attached form a substituted or unsubstituted cyclic ring having a total of 4 to 12 carbon atoms, optionally having heteroatoms selected from N, O, NH C(O), and S;
- when substituted said R15 and R16 substituents are selected from alkyl having from 1 to 6 carbon atoms, aryl, halogen, cyano, amino, an alkene group, an alkoxycarbonyl group, an aryloxycarbonyl group, a carboxy group, an acyloxy group, a carbamoyl group, an alkylcarbonyl group, an alkylarylcarbonyl group, an arylcarbonyl group, an arylalkylcarbonyl group, a phthalimido group, a maleimido group, a succinimido group, amidino group, a guanidimo group, an allylgroup, an epoxy group, an alkoxy group, a hydroxyl group, an ether residue having a total of 2 to 20 carbon atoms, nitro, a carboalkoxy group, a heterocyclic group having one or more hetero atoms selected from S, O, and N;
- and an alkali metal salt and quaternary ammonium salt thereof.
Dependencies are inferred from the claim text.