# US 7,746,000 B2 · Discharge bulb

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- Number: US 7,746,000 B2
- Document ID: US7746000B2
- Status: Granted
- Kind: B2
- Application number: 12/021,653
- Filed: 2008-01-29
- Published: 2008-08-28
- Granted: 2010-06-29
- Earliest claimed: 2007-02-22
- Assignees: Koito Manufacturing Co., Ltd.
- Inventors: Michio Takagaki; Akira Homma; Takeshi Fukuyo
- Web page: https://patentgrep.com/patent/US7746000B2

## CPC

- H01J 61/0735: {characterised by the material of the electrode}
- H01J: ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS (spark-gaps H01T; electric arc lamps H05B31/00; particle accelerators H05H)

## Abstract

A discharge bulb is provided. The discharge bulb includes an arc tube, a glass shroud cylindrically surrounding the arc tube, and an insulated plug fixedly supporting an end portion of the glass shroud. The arc tube includes a light generating portion having a discharge space therein, a first pinch seal portion and a second pinch seal portion disposed on respective sides of the light generating portion, a first electrode rod protruding into the discharge space from the first pinch seal portion, and a second electrode rod protruding into the discharge space from the second pinch seal portion so as to be opposed to the first electrode rod. The discharge space contains a rare gas and a metal halide, but does not contain mercury. The first electrode is made of thoriated tungsten, and the second electrode rod is made of pure tungsten.

## Claims

### Claim 1

A discharge bulb for a vehicle, comprising:
an arc tube;
a glass shroud cylindrically surrounding the arc tube; and
an insulated plug fixedly supporting an end portion of the glass shroud,
wherein the arc tube including:
a light generating portion having a discharge space therein;
a first pinch seal portion and a second pinch seal portion, disposed on respective sides of the light generating portion;
a first electrode rod protruding into the discharge space from the first pinch seal portion; and
a second electrode rod protruding into the discharge space from the second pinch seal portion so as to be opposed to the first electrode rod,
wherein a discharge light-emitting portion is formed directly from the first electrode to the second electrode,
wherein the discharge space contains a rare gas and a metal halide, but does not contain mercury,
the first electrode is made of thoriated tungsten, and
the second electrode rod is made of pure tungsten.

### Claim 2 (depends on 1)

The discharge bulb according to claim 1, wherein a diameter of a portion of the first electrode rod exposed into the discharge space is constant,
wherein a portion of the second electrode rod exposed into the discharge space comprises:
a base portion; and
a large-diameter portion disposed on a distal end side of the base portion,
wherein a diameter of the base portion is constant, and
a diameter of the large-diameter portion is larger than the diameter of the base portion.

### Claim 3 (depends on 2)

The discharge bulb according to claim 2, wherein the diameter of the portion of the first electrode rod exposed into the discharge space is larger than the diameter of the base portion but smaller than the diameter of the large-diameter portion.

### Claim 4 (depends on 1)

The discharge bulb according to claim 1, wherein potassium is doped in the pure tungsten.

### Claim 5 (depends on 1)

The discharge bulb according to claim 1, wherein the first electrode rod is disposed on a side of the insulated plug.

### Claim 6 (depends on 1)

The discharge bulb according to claim 1, wherein end portions of the glass shroud are welded to the arc tube.

### Claim 7 (depends on 1)

The discharge bulb according to claim 1, wherein the arc tube further comprises:
a first lead wire extending outward from the first pinch seal portion;
a first metallic foil electrically coupling the first electrode rod and the first lead wire;
a second lead wire extending outward from the second pinch seal portion; and
a second metallic foil electrically coupling the second electrode rod and the second lead wire.

### Claim 8 (depends on 7)

The discharge bulb according to claim 7, wherein the first lead wire, the first metallic foil, the second lead wire, and the second metallic foil are made of molybdenum.

### Claim 9 (depends on 4)

The discharge bulb according to claim 4, wherein an amount of the potassium doped in the pure tungsten is about 100 ppm or less.

### Claim 10 (depends on 1)

The discharge bulb according to claim 1, wherein thorium oxide is dispersed in the second electrode rod with a proportion of about 0.8% to about 1.2%.

### Claim 11 (depends on 2)

The discharge bulb according to claim 2, wherein an axial length of the large-diameter portion is from about 1 mm to about 2 mm.

### Claim 12 (depends on 1)

The discharge bulb according to claim 1, wherein the metal halide comprises sodium iodide and scandium iodide.

### Claim 13 (depends on 1)

The discharge bulb according to claim 1, wherein the metal halide comprises at least one of halides of Zn, In, and Sb.

### Claim 14 (depends on 1)

The discharge bulb according to claim 1, wherein a tungsten purity of the pure tungsten is about 99.95% or more.