# US 7,745,760 B2 · Method of manufacturing soldering iron

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- Number: US 7,745,760 B2
- Document ID: US7745760B2
- Status: Granted
- Kind: B2
- Application number: 11/848,334
- Filed: 2007-08-31
- Published: 2008-01-17
- Granted: 2010-06-29
- Earliest claimed: 2004-11-25
- Assignees: Taiyo Electric Ind. Co., Ltd.
- Inventors: Tomohiro Shigekawa
- Web page: https://patentgrep.com/patent/US7745760B2

## CPC

- B23K 3/0369: {Couplings between the heating element housing and the bit or tip}
- B23K 3/0338: {Constructional features of electric soldering irons}
- Y10T 29/49: Method of mechanical manufacture
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A soldering iron provided with a soldering tip that melts solder at a distal end, having inside said soldering tip a substantially cylindrical insertion fit recess portion extending from a proximal end of the soldering tip to the distal end, opening at the proximal end, and a heater formed into a coil shape and whose surface is covered with an insulating oxide film being fittingly inserted into the insertion fit recess portion.

## Claims

### Claim 1

A method of manufacturing a soldering iron provided with a soldering tip that melts solder at a distal end, comprising the steps of:
providing a heater insertion fit portion which is a lengthwise cavity in said soldering tip and open at a proximal end of said soldering tip;
providing a temperature sensor insertion fit portion in said soldering tip, the temperature sensor insertion fit portion being a lengthwise cavity in communication with a distal end of the heater insertion fit portion, and having an internal widthwise dimension, which is smaller than that of the heater insertion fit portion;
providing a hollow elongate member in the heater insertion fit portion, which has an outer widthwise dimension larger than the internal widthwise dimension of the temperature sensor insertion fit portion;
providing a hollow carrier portion so as to pass through the hollow elongate member and project from a distal end of the hollow elongate member into the temperature sensor insertion fit portion;
inserting a heater into the heater insertion fit portion so as to be disposed between an outer surface of the hollow elongate member and an inner surface of the heater insertion fit portion; and
providing a temperature sensor so as to pass through the hollow elongate member and contact with the inner surface of the temperature sensor insertion fit portion.

### Claim 2 (depends on 1)

The method of manufacturing a soldering iron according to claim 1, the method further comprising the steps of:
constituting the heater by forming chromium iron-base metal containing aluminum into a coil shape; and
subjecting the heater to high-temperature oxidation by heating in a furnace at a prescribed temperature for a prescribed time.

### Claim 3 (depends on 2)

The method of manufacturing a soldering iron according to claim 2, wherein said prescribed temperature of the furnace in said high-temperature oxidation step is 1100 to 1200° C.