# US 7,745,360 B2 · Pavement marking, reflective elements, and methods of making microspheres

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- Number: US 7,745,360 B2
- Document ID: US7745360B2
- Status: Granted
- Kind: B2
- Application number: 12/337,506
- Filed: 2008-12-17
- Published: 2009-04-16
- Granted: 2010-06-29
- Earliest claimed: 2005-11-14
- Assignees: 3M Innovative Properties Company
- Inventors: Matthew H. Frey; Anatoly Z. Rosenflanz; Kenton D. Budd
- Web page: https://patentgrep.com/patent/US7745360B2

## CPC

- C03C 12/02: Reflective beads
- C03C 3/127: {containing TiO2 as glass former}
- C03C 10/00: Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- E01F 9/524: Reflecting elements specially adapted for incorporation in or application to road surface markings
- Y10T 428/24372: Particulate matter
- Y10T 428/2438: Coated
- C03C: CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- E01F: ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

Presently described are retroreflective articles, such as pavement markings, that comprise transparent microspheres partially embedded in a (e.g., polymeric) binder. Also described are (e.g., glass-ceramic) microspheres, methods of making microspheres, as well as compositions of glass materials and compositions of glass-ceramic materials. The microspheres generally comprise lanthanide series oxide(s), titanium oxide (TiO2), and optionally zirconium oxide (ZrO2).

## Claims

### Claim 1

A retroreflective article, comprising:
first transparent microspheres having an index of refraction of at least 2.10 and comprising:
at least 56 wt % TiO2; and
at least 10 wt-% of one or more metal oxides selected from oxides of lanthanide series elements; and
second transparent microspheres having an index of refraction within a range from 1.5 to 2.0;
wherein the first and second transparent microspheres are at least partially embedded in a binder.

### Claim 2 (depends on 1)

The retroreflective article of claim 1, wherein the first microspheres have an index of refraction of at least 2.30.

### Claim 3 (depends on 1)

The retroreflective article of claim 1, wherein the first microspheres include a glass-ceramic structure.

### Claim 4 (depends on 1)

The retroreflective article of claim 1, wherein the first microspheres comprise at least 25 wt-% of one or more metal oxides selected from oxides of the lanthanide series elements.

### Claim 5 (depends on 1)

The retroreflective article of claim 1, wherein the first microspheres comprise between about 5 wt-% and about 15 wt-% of at least one metal oxide selected from ZrO2, HfO2, ThO2, and mixtures thereof.

### Claim 6 (depends on 1)

The retroreflective article of claim 1, wherein the first micropheres comprise:
56 wt % to 70 wt-% TiO2;
20 wt % to 55 wt-% of one or more metal oxides selected from oxides of the lanthanide series elements;
5 to 25 wt-% of at least one metal oxide selected from ZrO2, HfO2, ThO2, and mixtures thereof.

### Claim 7 (depends on 1)

The retroreflective article of claim 1, wherein the first microspheres include at least 90 wt-% of at least one metal oxide selected from TiO2, La2O3, ZrO2, HfO2, ThO2 and mixtures thereof.

### Claim 8 (depends on 1)

The retroreflective article of claim 1, wherein the first microspheres comprise:
60 wt-% to 65 wt-% TiO2;
25 wt-% to 35 wt-% of one or more metal oxides selected from oxides of the lanthanide series elements; and
5 wt-% to 15 wt-% of at least one metal oxide selected from ZrO2, HfO2, ThO2, and mixtures thereof.

### Claim 9 (depends on 1)

The retroreflective article of claim 1, wherein the binder includes a pigment selected from at least one diffusely reflecting pigment, at least one specularly reflecting pigment, and combinations thereof.

### Claim 10 (depends on 1)

The retroreflective article of claim 1, wherein the microspheres are fused.

### Claim 11 (depends on 1)

The retroreflective article of claim 1, wherein the microspheres include a reflective coating.

### Claim 12 (depends on 1)

The retroreflective article of claim 1, wherein a transparent binder is between the microspheres and a reflective layer.

### Claim 13 (depends on 1)

The retroreflective article of claim 1, wherein the microspheres comprise at least 10 wt-% of at least one metal oxide selected from La2O3, Gd2O3, and mixtures thereof.

### Claim 14

A retroreflective element, comprising:
a core; and
transparent microspheres at least partially embedded in the core and having an index of refraction of at least 2.10;
wherein at least a portion of the transparent microspheres include at least 56 wt-% TiO2 and at least 10 wt-% of one or more lanthanide series oxides.

### Claim 15 (depends on 14)

The retroreflective element of claim 14, wherein the core includes at least one of an organic material, an inorganic material, or a mixture thereof.

### Claim 16 (depends on 1)

The retroreflective article of claim 1 wherein the first transparent microspheres further comprise yttrium oxide.

### Claim 17

A retroreflective article, comprising:
first transparent microspheres having an index of refraction of at least 2.10 and comprising:
at least 50 mol-% TiO2; and
at least 5 mol-% of yttrium oxide; and
second transparent microspheres having an index of refraction within a range from 1.5 to 2.0;
wherein the first and second transparent microspheres are at least partially embedded in a binder.

### Claim 18 (depends on 17)

The retroreflective article of claim 17 wherein the first transparent microspheres further comprise one or more metal oxides selected from oxides of lanthanide series elements.

### Claim 19 (depends on 17)

The retroreflective article of claim 17, wherein the first microspheres have an index of refraction of at least 2.30.

### Claim 20 (depends on 17)

The retroreflective article of claim 17, wherein the first microspheres include a glass-ceramic structure.

### Claim 21 (depends on 17)

The retroreflective article of claim 17, wherein the binder includes a pigment selected from at least one diffusely reflecting pigment, at least one specularly reflecting pigment, and combinations thereof.

### Claim 22 (depends on 17)

The retroreflective article of claim 17, wherein the microspheres are fused.

### Claim 23 (depends on 17)

The retroreflective article of claim 17, wherein the microspheres include a reflective coating.

### Claim 24 (depends on 17)

The retroreflective article of claim 17, wherein a transparent binder is between the microspheres and a reflective layer.
