# US 7,744,976 B2 · Curable pressure sensitive adhesive composition, optical disk producing sheet, and optical disk

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- Number: US 7,744,976 B2
- Document ID: US7744976B2
- Status: Granted
- Kind: B2
- Application number: 11/071,280
- Filed: 2005-03-04
- Published: 2005-09-15
- Granted: 2010-06-29
- Earliest claimed: 2004-03-09
- Assignees: Lintec Corporation
- Inventors: Kazuya Katoh; Shin Kubota; Sou Miyata
- Web page: https://patentgrep.com/patent/US7744976B2

## CPC

- C09J 11/04: inorganic
- C09J 7/10: without carriers
- C09J 7/38: Pressure-sensitive adhesives [PSA]
- G11B 7/256: of layers improving adhesion between layers
- C08K 3/22: of metals
- C08K 7/00: Use of ingredients characterised by shape
- C08K 9/04: Ingredients treated with organic substances {(treated with macromolecular compounds C08K9/08)}
- C09J 2301/408: additives as essential feature of the adhesive layer
- Y10T 428/14: Layer or component removable to expose adhesive
- Y10T 428/1405: Capsule or particulate matter containing [e.g., sphere, flake, microballoon, etc.]
- Y10T 428/1471: Protective layer
- Y10T 428/1476: Release layer
- Y10T 428/1486: Ornamental, decorative, pattern, or indicia
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)
- G11B: INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER (recording measured values in a way that does not require playback through a transducer G01D9/00; recording or playback apparatus using mechanically marked tape, e.g. punched paper tape, or using unit records, e.g. punched or magnetically marked cards G06K; transferring data from one type of record carrier to another G06K1/18; circuits for coupling output of reproducer to radio receiver H04B1/20; gramophone pick-ups or like acoustic electromechanical transducers or circuits therefor H04R)
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A curable pressure sensitive adhesive composition is made to contain a polymer-containing energy rays-curable component and fine particles having an average particle diameter of not more than 30 nm, wherein the solid content of the fine particles is made to be from 5 to 60 wt %. A stamper-receiving layer or a curable pressure sensitive adhesive layer for bonding a protective layer is formed using this curable pressure sensitive adhesive composition, thus producing an optical disk producing sheet. This optical disk producing sheet has a low volume shrinkage rate upon curing, and has excellent adhesiveness. If this optical disk producing sheet is used, then an optical disk having little warping and excellent inter-layer adhesion can be obtained.

## Claims

### Claim 1

An optical disk producing sheet comprising:
a curable pressure sensitive adhesive layer formed using a curable pressure sensitive adhesive composition including a polymer-containing energy rays-curable component and fine particles having an average particle diameter of not more than 30 nm, wherein
the solid content of the fine particles is from 5 to 60 wt %,
the curable pressure sensitive adhesive layer has a pre-curing storage elastic modulus of from 1×103 to 5×106 Pa, and has a post-curing storage elastic modulus of at least 1×108 Pa,
the curable pressure sensitive adhesive layer acts as a stamper-receiving layer, and
the polymer-containing energy rays-curable component comprises an acrylate copolymer having energy rays-curable pendant groups and a weight average molecular weight of 150,000 to 1,500,000.

### Claim 2 (depends on 1)

The optical disk producing sheet according to claim 1, wherein a sheet constituting an optical disk protective layer is laminated on one surface of the curable pressure sensitive adhesive layer, and if necessary a release sheet is laminated on the other surface of the curable pressure sensitive adhesive layer.

### Claim 3 (depends on 1)

The optical disk producing sheet according to claim 1, wherein the optical disk producing sheet further comprises a release sheet laminated on one surface or both surfaces of the stamper-receiving layer.

### Claim 4 (depends on 1, 2, 3)

An optical disk produced using the optical disk producing sheet according to any one of claims 1 through 3.

### Claim 5 (depends on 1)

An optical disk producing sheet according to claim 1, wherein the fine particles are inorganic oxide particles modified with an organic material.

### Claim 6 (depends on 5)

The optical disk producing sheet according to claim 5, wherein
a sheet constituting an optical disk protective layer is laminated on one surface of the curable pressure sensitive adhesive layer, and
a release sheet is laminated on the other surface of the curable pressure sensitive adhesive layer.

### Claim 7 (depends on 5)

The optical disk producing sheet according to claim 5, wherein the optical disk producing sheet further comprises a release sheet laminated on one surface or both surfaces of the stamper-receiving layer.

### Claim 8 (depends on 5)

The optical disk producing sheet according to claim 5, wherein the inorganic oxide particles modified with the organic material include silica modified with methyl ethyl ketone.

### Claim 9

An optical disk comprising:
an optical disk substrate having a concavo-convex pattern on a first surface;
an information recording layer formed on the concavo-convex pattern of the first surface; and
a curable pressure sensitive adhesive layer compression-bonded onto the surface of the information recording layer, the curable pressure sensitive adhesive layer formed using a curable pressure sensitive adhesive composition including a polymer-containing energy rays-curable component and fine particles having an average particle diameter of not more than 30 nm, wherein
the solid content of the fine particles is from 5 to 60 wt,
the curable pressure sensitive adhesive layer has a pre-curing storage elastic modulus of from 1×103 to 5×106 Pa, and has a post-curing storage elastic modulus of at least 1×108 Pa,
the curable pressure sensitive adhesive layer acts as a stamper-receiving layer, and
the polymer-containing energy rays-curable component comprises an acrylate copolymer having energy rays-curable pendant groups and a weight average molecular weight of 150,000 to 1,500,000.

### Claim 10 (depends on 9)

The optical disk of claim 9, wherein the solid content of the fine particles is from 41 to 60 wt %.

### Claim 11

A method for producing an optical disk producing sheet, comprising:
preparing a curable pressure sensitive adhesive composition including a polymer-containing energy rays-curable component and fine particles having an average particle diameter of not more than 30 nm, the solid content of the fine particles being from 5 to 60 wt %;
applying the curable pressure sensitive adhesive composition onto a release treatment-subjected surface of a release sheet; and
drying the curable pressure sensitive adhesive composition to form a stamper-receiving layer, wherein
the curable pressure sensitive adhesive layer has a pre-curing storage elastic modulus of from 1×103 to 5×106 Pa, and has a post-curing storage elastic modulus of at least 1×108 Pa, and
the polymer-containing energy rays-curable component comprises an acrylate copolymer having energy rays-curable pendant groups and a weight average molecular weight of 150,000 to 1,500,000.

### Claim 12 (depends on 11)

The method for producing an optical disk producing sheet according to claim 11, further comprising:
placing a release treatment-subjected surface of a second release sheet onto the exposed surface of the stamper-receiving layer, thus laminating the second release sheet and the stamper-receiving layer together.
