# US 7,743,644 B2 · Method for determining density of insulation

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- Number: US 7,743,644 B2
- Document ID: US7743644B2
- Status: Granted
- Kind: B2
- Application number: 11/599,872
- Filed: 2006-11-15
- Published: 2007-09-20
- Granted: 2010-06-29
- Earliest claimed: 2003-10-21
- Assignees: Owens Corning Intellectual Capital, LLC
- Inventors: Robert J. O'Leary
- Web page: https://patentgrep.com/patent/US7743644B2

## CPC

- G01N 9/02: by measuring weight of a known volume
- E04B 1/7604: {fillings for cavity walls}
- E04B 1/7658: {comprising fiber insulation, e.g. as panels or loose filled fibres}
- G01N 3/42: by performing impressions under a steady load by indentors, e.g. sphere, pyramid (G01N3/54 takes precedence)
- G01N 2203/0284: Bulk material, e.g. powders
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})

## Abstract

An apparatus for determining the density of insulation in a cavity of a structure includes a sensor that is held in a substantially fixed position relative to the insulation for sensing the force of the insulation against the sensor. The force is used to determine the density of the insulation, which, in turn, is used to determine the thermal resistance or R-value of the insulation. The apparatus may include a fixture for supporting the sensor and holding the sensor in the substantially fixed position. A method for determining the density of loose-fill, blown-in-place insulation comprises the step of providing a structure with a cavity having a known depth. The cavity is filled with insulation. A sensor is held in a substantially fixed position relative to the insulation to measure force exerted on the sensor by the insulation. The measured force is used to determine the density of the insulation. The thermal resistance of the insulation is determined from the known cavity depth and insulation density.

## Claims

### Claim 1

A method for determining the density of loose-fill, blown-in-place insulation in a cavity defined between framing members of a structure, the method comprising the steps of:
(a) providing a structure including framing members and a sheath forming at least one cavity having a known depth;
(b) filling the cavity with insulation;
(c) holding a sensor within the cavity in a substantially fixed position relative to the insulation in the cavity;
(d) measuring force exerted on the sensor by the insulation;
(e) using the force to determine the density of the insulation; and
(f) determining the thermal resistance of the insulation from the known cavity depth and insulation density.

### Claim 2 (depends on 1)

The method of claim 1, wherein said framing members are wall studs.

### Claim 3 (depends on 1)

The method of claim 1, wherein said framing members are ceiling joists.

### Claim 4 (depends on 1)

The method of claim 1, wherein said framing members are floor joists.

### Claim 5

A method for determining the density of loose-fill, blown-in-place insulation in a cavity defined between framing members of a structure, the method comprising the steps of:
(a) providing a structure including framing members and a sheath forming at least one cavity having a known depth;
(b) filling the cavity with insulation;
(c) providing a fixture for supporting a sensor positioned outside the cavity, wherein the fixture is in the form of a plate that supports the sensor against the insulation;
(d) holding the sensor in a substantially fixed position relative to the insulation in the cavity;
(e) measuring force exerted on the sensor by the insulation;
(f) using the force to determine the density of the insulation; and
(g) determining the thermal resistance of the insulation from the known cavity depth and insulation density.

### Claim 6 (depends on 5)

The method of claim 5, wherein the sensor is a force transducer.

### Claim 7 (depends on 5)

The apparatus of claim 5, wherein the sensor is in the form of a spring-force meter.

### Claim 8

A method for determining the density of loose-fill, blown-in-place insulation in a cavity defined between framing members of a structure, the method comprising the steps of:
(a) providing a structure including framing members and a sheath forming at least one cavity having a known depth;
(b) filling the cavity with insulation;
(c) providing a sensor in a substantially fixed position relative to the insulation in the cavity, wherein the sensor is an air cup that is pressed against the insulation;
(d) introducing air into the air cup from a source, with the air being supplied at a given source pressure;
(e) measuring air pressure in the air cup, the air pressure being directly related to the density of the insulation;
(f) using the measured air pressure to determine the density of the insulation; and
(g) determining the thermal resistance of the insulation from the known cavity depth and insulation density.

### Claim 9

A method for determining the density of loose-fill, blown-in-place insulation in a cavity defined between framing members of a structure, the method comprising the steps of:
(a) providing a structure including framing members and a sheath forming at least one cavity having a known depth;
(b) filling the cavity with insulation;
(c) providing a sensor in a substantially fixed position relative to the insulation in the cavity, wherein the sensor is an air cup that is pressed against the insulation;
(d) blowing air into the air cup at a given source pressure;
(e) measuring air pressure in the air cup, the air pressure being directly related to the density of the insulation;
(f) using the measured air pressure to determine the density of the insulation; and
(g) determining the thermal resistance of the insulation from the known cavity depth and insulation density.

### Claim 10

A method for determining the density of loose-fill, blown-in-place insulation in a cavity defined between framing members of a structure, the method comprising the steps of:
(a) providing a structure including framing members and a sheath forming at least one cavity having a known depth;
(b) filling the cavity with insulation;
(c) providing a sensor in a substantially fixed position relative to the insulation in the cavity, wherein the sensor is an air cup that is pressed against the insulation;
(d) drawing air into the air cup at a given source pressure;
(e) measuring air pressure in the air cup, the air pressure being directly related to the density of the insulation;
(f) using the measured air pressure to determine the density of the insulation; and
(g) determining the thermal resistance of the insulation from the known cavity depth and insulation density.

### Claim 11

A method for determining the density of loose-fill, blown-in-place insulation in a cavity defined between framing members of a structure, the loose-fill insulation including an adhesive, the method comprising the steps of:
(a) providing a structure including framing members and a sheath forming at least one cavity having a known depth;
(b) filling the cavity with insulation;
(c) providing a sensor in a substantially fixed position relative to the insulation in the cavity, wherein the sensor is an air cup that is pressed against the insulation;
(d) blowing air into the air cup at a given source pressure;
(e) measuring air pressure in the air cup, the air pressure being directly related to the density of the insulation;
(f) using the measured air pressure to determine the density of the insulation; and
(g) determining the thermal resistance of the insulation from the known cavity depth and insulation density.