# US 7,743,567 B1 · Fiberglass/cellulosic composite and method for molding

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 7,743,567 B1
- Document ID: US7743567B1
- Status: Granted
- Kind: B1
- Application number: 11/625,196
- Filed: 2007-01-19
- Granted: 2010-06-29
- Earliest claimed: 2006-01-20
- Assignees: The Crane Group Companies Limited
- Inventors: Bryan K. Buhrts
- Web page: https://patentgrep.com/patent/US7743567B1

## CPC

- B29C 45/0013: {using fillers dispersed in the moulding material, e.g. metal particles}
- B29C 48/10: flexible, e.g. blown foils
- B29C 48/00: Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C49/04)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)

## Abstract

A composite material and a related method of manufacturing a component. The composite material may be comprised of plastic material in an amount between about 60% and about 70% by weight, cellulosic material in an amount between about 20% and about 30% by weight, and glass material in an amount up to about 20% by weight. The composite material may be injection molded to form a component.

## Claims

### Claim 1

A method of manufacturing a component, said method comprising:
providing a composite comprising:
(a) plastic material in an amount between 63% and 67% by weight;
(b) cellulosic material in an amount between 20% and 30% by weight; and
(c) glass material in an amount between 0.1% and 20% by weight; and
injection molding said composite to form said component.

### Claim 2 (depends on 1)

The method of claim 1 wherein said plastic material is in an amount of about 65% by weight.

### Claim 3 (depends on 1)

The method of claim 1 wherein said plastic material is comprised of polyethylene.

### Claim 4 (depends on 1)

The method of claim 1 wherein said cellulosic material is in an amount between 23% and 27% by weight.

### Claim 5 (depends on 1)

The method of claim 1 wherein said cellulosic material is in an amount of about 25% by weight.

### Claim 6 (depends on 1)

The method of claim 1 wherein said glass material is in an amount between 6% and 14% by weight.

### Claim 7 (depends on 1)

The method of claim 1 wherein said glass material is in an amount of about 10% by weight.

### Claim 8 (depends on 1)

The method of claim 1 wherein said glass material is comprised of fiberglass.

### Claim 9 (depends on 1)

The method of claim 1 wherein said component is a spindle.

### Claim 10 (depends on 1)

The method of claim 1 wherein said component is a post cap.

### Claim 11

A method of manufacturing a spindle, said method comprising:
providing a composite comprising:
(a) polyethylene in an amount between 60% and 70% by weight;
(b) cellulosic material in an amount between 20% and 30% by weight; and
(c) glass material in an amount between 0.1% and 20% by weight; and
injection molding said composite to form said spindle.

### Claim 12 (depends on 11)

The method of claim 11 wherein said glass material is comprised of fiberglass.

### Claim 13

A spindle comprised of a composite, said composite comprising:
polyethylene in an amount between 60% and 70% by weight;
cellulosic material in an amount between 20% and 30% by weight; and
glass material in an amount between 0.1% and 20% by weight.

### Claim 14 (depends on 13)

The spindle of claim 13 wherein said glass material is comprised of fiberglass.

### Claim 15

A method of manufacturing a component, said method comprising:
providing a composite comprising:
(a) plastic material in an amount between 60% and 70% by weight;
(b) cellulosic material in an amount between 23% and 27% by weight; and
(c) glass material in an amount between 0.1% and 20% by weight; and
injection molding said composite to form said component.

### Claim 16 (depends on 15)

The method of claim 15 wherein said plastic material is comprised of polyethylene.

### Claim 17 (depends on 15)

The method of claim 15 wherein said cellulosic material is in an amount of about 25% by weight.

### Claim 18 (depends on 15)

The method of claim 15 wherein said glass material is in an amount between 6% and 14% by weight.

### Claim 19 (depends on 15)

The method of claim 15 wherein said glass material is in an amount of about 10% by weight.

### Claim 20 (depends on 15)

The method of claim 15 wherein said glass material is comprised of fiberglass.

### Claim 21 (depends on 15)

The method of claim 15 wherein said component is a spindle.

### Claim 22 (depends on 15)

The method of claim 15 wherein said component is a post cap.

### Claim 23

A method of manufacturing a spindle, said method comprising:
providing a composite comprising:
(a) plastic material in an amount between 60% and 70% by weight;
(b) cellulosic material in an amount between 20% and 30% by weight; and
(c) glass material in an amount between 0.1% and 20% by weight; and
injection molding said composite to form said spindle.

### Claim 24 (depends on 23)

The method of claim 23 wherein said plastic material is in an amount between 63% and 67% by weight.

### Claim 25 (depends on 23)

The method of claim 23 wherein said plastic material is in an amount of about 65% by weight.

### Claim 26 (depends on 23)

The method of claim 23 wherein said cellulosic material is in an amount between 23% and 27% by weight.

### Claim 27 (depends on 23)

The method of claim 23 wherein said cellulosic material is in an amount of about 25% by weight.

### Claim 28 (depends on 23)

The method of claim 23 wherein said glass material is in an amount between 6% and 14% by weight.

### Claim 29 (depends on 23)

The method of claim 23 wherein said glass material is in an amount of about 10% by weight.

### Claim 30 (depends on 23)

The method of claim 23 wherein said glass material is comprised of fiberglass.

### Claim 31 (depends on 23)

The method of claim 23 wherein said composite comprises:
said plastic material in an amount between 63% and 67% by weight;
said cellulosic material in an amount between 23% and 27% by weight; and
said glass material in an amount between 6% and 14% by weight.

### Claim 32 (depends on 31)

The method of claim 31 wherein said plastic material is comprised of polyethylene.

### Claim 33 (depends on 31)

The method of claim 31 wherein said glass material is comprised of fiberglass.

### Claim 34

A method of manufacturing a component, said method comprising:
providing a composite comprising:
(a) plastic material in an amount between 63% and 67% by weight;
(b) cellulosic material in an amount between 23% and 27% by weight; and
(c) glass material in an amount between 6% and 14% by weight; and
injection molding said composite to form said component.

### Claim 35 (depends on 34)

The method of claim 34 wherein said plastic material is comprised of polyethylene.

### Claim 36 (depends on 34)

The method of claim 34 wherein said glass material is comprised of fiberglass.

### Claim 37 (depends on 34)

The method of claim 34 wherein said component is a spindle.

### Claim 38 (depends on 34)

The method of claim 34 wherein said component is a post cap.

### Claim 39 (depends on 34)

The method of claim 34 wherein said plastic material is in an amount of about 65% by weight.

### Claim 40 (depends on 34)

The method of claim 34 wherein said cellulosic material is in an amount of about 25% by weight.

### Claim 41 (depends on 34)

The method of claim 34 wherein said glass material is in an amount of about 10% by weight.
