# US 7,743,498 B2 · Method of processing seals like leaf seals

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- Number: US 7,743,498 B2
- Document ID: US7743498B2
- Status: Granted
- Kind: B2
- Application number: 11/538,094
- Filed: 2006-10-03
- Published: 2007-05-31
- Granted: 2010-06-29
- Earliest claimed: 2004-04-23
- Assignees: ALSTOM Technology Ltd
- Inventors: Nigel Anthony Rhodes
- Web page: https://patentgrep.com/patent/US7743498B2

## CPC

- F16J 15/3288: Filamentary structures, e.g. brush seals
- F16J 15/3292: Lamellar structures
- Y10T 29/49297: Seal or packing making
- F16J: PISTONS {(specially adapted for dampers F16F9/32)}; CYLINDERS; SEALINGS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A method of processing seals (20), like leaf seals, in which seals (20) an annular gap, formed between two coaxial, cylindrical surfaces, is sealed off in the axial direction by a multiplicity of individual, thin sealing elements (22; 22a, b) which, with an orientation deviating from the radial direction, extend transversely through the gap and are fixed at their end assigned to the one cylindrical surface and bear loosely with the other, free end against the other cylindrical surface. An improvement in the sealing geometry is achieved in a simple manner in that, for the uniform orientation of the free ends of the sealing elements (22; 22a, b), in a first step, the sealing elements (22, 22a, b) are brought to bear with their free ends against a coaxial cylindrical surface having a predetermined diameter (D) in such a way that they are subjected to a bending stress, and in that, in a second step, the sealing elements (22; 22a, b) subjected to the bending stress are subjected to a heat treatment in such a way that the bending stress is completely removed.

## Claims

### Claim 1

A method of processing seals, in which seals an annular gap formed between two coaxial, cylindrical surfaces is sealed off in the axial direction by a multiplicity of individual, thin sealing elements which, with an orientation deviating from the radial direction, extend transversely though the gap and are fixed at an end assigned to one cylindrical surface and bear loosely with another, free end against the other cylindrical surface, the method comprising:
first providing a seal with a plurality of individual, thin, planar sealing elements each having two ends and a sealing element plane, the sealing element plane extending in a direction which deviates from the radial direction and is fixed at one of said two ends;
second, for the uniform orientation of the free ends of the sealing elements, bringing to bear the sealing elements with their free ends against a coaxial cylindrical surface having a predetermined diameter so that they are subjected to a bending stress; and
third, heat treating the sealing elements subjected to the bending stress so that the bending stress is completely removed, wherein the sealing elements comprise leaves and the seal comprises a leaf seal and the leaves are fixed at their outer ends, and wherein bringing the sealing elements to bear comprises pushing the arrangement with the leaves over a coaxially oriented mandrel which has at least one cylindrical section, the outside diameter of which mandrel is essentially the same as the predetermined diameter.

### Claim 2 (depends on 1)

The method as claimed in claim 1, wherein the sealing elements are made of metal or a metal alloy.

### Claim 3 (depends on 1)

The method as claimed in claim 1, wherein the sealing elements comprise wires and the seal comprises a brush seal.

### Claim 4 (depends on 1)

The method as claimed in claim 1, further comprising:
welding the leaves for forming the seal to an encircling housing or backing ring on the outside, before said bringing the sealing elements to bear and said heat treating.

### Claim 5 (depends on 1)

The method as claimed in claim 1, further comprising:
brazing the leaves for forming the seal to an encircling housing or backing ring on the outside, at the same time as one of said bringing the sealing elements to bear and said heat treating.

### Claim 6 (depends on 1)

The method as claimed in claim 1, further comprising:
repeatedly performing said bringing the sealing elements to bear and said heat treating with a gradually increased predetermined diameter.

### Claim 7 (depends on 1)

The method as claimed in claim 1, wherein the mandrel comprises a conical section adjoining the cylindrical section, and wherein bringing the sealing elements to bear comprises pushing the sealing elements over the conical section onto the mandrel.